00194422-09_MM_X-Series_en

Titl e SIPLACE X Series Maintenance Manual Edition 05/2014 EN

Titl

SIPLACE X Series

Maintenance Manual

Edition 05/2014 EN

All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be

precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary

connections are included in subsequent editions.

ASM Assembly Systems GmbH & Co. KG

Rupert-Mayer-Strasse 44

81379 München

Germany

Item no.: 00194422-09

www.siplace.com Printed by ASM Assembly Systems

Content

Maintenance Manual SIPLACE X Series 3

Table of Contents

1 Introduction 7

1.1 Safety Instructions 7

1.1.1 Conventions for the use of safety instructions 7

1.1.2 Safety Instructions for Working with Strong Magnetic Fields8

1.1.3 Safety Instructions for the Power Supply 8

1.1.4 Safety Instructions for the Compressed Air Supply 9

1.1.5 Safety Instructions for Work on the Cutting Device 9

1.1.6 Safety Instructions for the Gantry 9

1.1.7 Safety Instructions for Maintenance Tasks 9

1.1.8 Safety Instructions on Hazardous Materials 10

1.1.9 Laser Classification 11

1.1.9.1 Laser Class 1 11

1.1.9.2 Laser Class 1M 11

1.1.9.3 Laser class 2 11

1.2 Preparatory Work... 12

1.3 Maintenance Notes 14

1.3.1 Minor and Major Maintenance 14

1.3.2 Calculation of Maintenance Intervals 15

1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 15

1.4 Other Instructions 16

1.4.1 Environmentally-Friendly Disposal of Materials and Components 16

1.4.2 Use of Original SIPLACE Accessories and Spare Parts 16

1.4.3 ESD Guidelines 16

1.4.3.1 Definition of ESD 16

1.4.3.2 Important Measures to Protect Against Static Charging 16

1.4.3.3 Handling ESD Modules 17

1.4.3.4 Measurements and Modifications to ESD Modules 17

1.4.3.5 Dispatching ESD Modules 17

1.4.4 Validity of Document 17

1.4.5 Release History 18

1.4.6 SIPLACE on the World Wide Web (WWW) 18

1.5 Staff Qualifications and Training 18

1.6 Abbreviations 19

2 Overview of the Modules 21

2.1 Overview of X Series Machines 21

2.1.1 Serial Number of Module 21

3 Tools, Consumables, Spare and Wear Parts 23

3.1 Minor and Major Maintenance for X-Series Machines 23

4 Minor Maintenance 25

4.1 Maintenance Intervals for Minor Maintenance 25

4.2 Maintenance Tasks for Base Machine 26

4.2.1 Tools, Consumables, Spare and Wear Parts 26

4.2.2 Performing Maintenance Tasks 26

4.2.2.1 Cleaning/Replacing the Filter on the Protective Covers (X4I Only) 26

4.2.2.2 Checking the Fan on the Covers and on the Machine Rucksack 27

4.3 Maintenance Work on the Gantry 29

4.3.1 Tools, Consumables, Spare and Wear Parts 29

4.3.2 Preparatory Steps 29

4.3.3 Performing Maintenance Tasks 29

4.3.3.1 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 29