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Introduction Maintenance Notes 1.3.1 Minor and Major Maintenance 14 Maintenance Manual SIPLACE X Series 1.3 1 . 3 M a in t e n a n c e N o t e s Maintenance Notes See also   1.1.7 Saf ety Instructio ns f or Maintenance…

Introduction

1.1.9 Laser Classification Preparatory Work...

Maintenance Manual SIPLACE X Series 13

► Release of stored energy:

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must be

released by appropriate means.

⇨ After switching off the machine, wait until the voltages and the compressed air have discharged,

so that work can be performed without any risk.

► Testing the lock out:

The lock can be easily tested by pressing the START button.

► The following steps must be taken to restore the machine to operation.

► Check the working area. Authorized employees should remove all of their tools and reinstall all safety

features.

► Notify all affected employees.

► Before removing even one lock or tag, inform all workers in the affected area that the machine is

going to be restarted.

► Remove locks/tags

► Every authorized employee must remove his own lock and shut it away.

► Turn the machine on. Make sure that authorized staff check the equipment in operation to ensure

that repairs were performed correctly

Testing

Service personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag

Out Procedure. This may only be done when no other work is being performed by any other person on

the equipment being tested.

It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag to pre

vent inadvertent operation of the equipment during these periods.

Responsibilities

▪ It shall be the responsibility of the maintenance and service personnel to make sure this procedure

is adhered to.

▪ It shall be the responsibility of the maintenance and service personnel's immediate supervisor to in

struct his personnel on this procedure.

▪ It shall be the responsibility of the Safety Officer with assistance from the Safety Committee, Health

Service Department, and the various managers and vice-presidents to administer the Lock Out / Tag

Out Procedure.

Introduction

Maintenance Notes 1.3.1 Minor and Major Maintenance

14 Maintenance Manual SIPLACE X Series

1.3

1.3 Maintenance Notes

Maintenance Notes

See also

 1.1.7 Safety Instructions for Maintenance Tasks [ ➙ 9]

1.3.1

1.3.1 Minor and Major Maintenance

Minor and Major Maintenance

Maintenance to production equipment is subject to underlying conditions stipulated by the production

schedule and other organizational circumstances. The availability of the staff trained and authorized to

perform SIPLACE maintenance also plays a role in the ability to realize maintenance work.

To facilitate easier realization of SIPLACE maintenance in the daily work routine, this SIPLACE mainte

nance manual takes into account the degree of complexity for each maintenance task. The tasks are

therefore differentiated between Minor Maintenance and Major Maintenance.

Minor Maintenance

Minor Maintenance includes weekly maintenance tasks. The tasks of the weekly maintenance intervals

can be carried out using the Maintenance Manual; thus no special training is needed. These tasks are

typically executed by the operating personnel.

Minor Maintenance summarizes all maintenance tasks that are to be carried out on a weekly basis. The

average time needed is approximately 1 hour per line, depending on the line configuration as well as the

number of persons who carry out the maintenance and their experience.

Minor Maintenance = weekly maintenance break, simple tasks

Major Maintenance

Major Maintenance summarizes recommended maintenance tasks with a higher degree of complexity

that are usually carried out every 6 or 12 months. These tasks require a special training.

Normally, these tasks are carried out by adequately trained operating, maintenance or service person

nel. Major Maintenance tasks are planned and carried out on a 6 and 12 month basis (3 month basis for

C&P20). Planning the Major Maintenance is normally connected to the planned major maintenance of

the oven within the production line.

Major Maintenance = 3, 6, 12 monthly maintenance breaks, complex tasks

Weekly maintenance tasks

Week

12 monthly maintenance work

6 monthly maintenance work

3 monthly maintenance work

Week

Introduction

1.3.2 Calculation of Maintenance Intervals Maintenance Notes

Maintenance Manual SIPLACE X Series 15

1.3.2

1.3.2 Calculation of Maintenance Intervals

Calculation of Maintenance Intervals

The SIPLACE maintenance intervals are time-based and set according to the following conditions:

▪ Shift model: eight hours per shift, three shifts per day, five days a week and 50 weeks a year.

▪ Real placement performance in accordance with machine specifications

▪ Environmental and production conditions: see document "Conditions at Installation Site"