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Minor Maintenance Maintenance Tasks for the Convey or 4.4.1 Tools, Consumables, Spa re and Wear Parts 30 Maintenance Manual SIPLACE X Series 4.4 4 . 4 M a in t e n a n c e T a s k s f o r t h e C o n v e y o r Maintenanc…

Minor Maintenance

4.3.1 Tools, Consumables, Spare and Wear Parts Maintenance Work on the Gantry

Maintenance Manual SIPLACE X Series 29

4.3

4.3 Maintenance Work on the Gantry

Maintenance Work on the Gantry

4.3.1

4.3.1 Tools, Consumables, Spare and Wear Parts

Tools, Consumables, Spare and Wear Parts

▪ Lint-free cloths [03082092-xx]

▪ Protective latex gloves [00372972-xx]

▪ ESD wristband [00320279-xx]

4.3.2

4.3.2 Preparatory Steps

Preparatory Steps

► There must be no PCBs in the machine during the following maintenance steps.

► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized

reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 12].

4.3.3

4.3.3 Performing Maintenance Tasks

Performing Maintenance Tasks

See also

 1.1.2 Safety Instructions for Working with Strong Magnetic Fields [ ➙ 8]

4.3.3.1

4.3.3.1 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes

Checking and Cleaning the Magnetic Surfaces of the X and Y Axes

► Clean the magnetic surfaces of the X

(1) and Y

axis (2) thoroughly over their entire length. Use a lint-

free cloth to remove any dirt from the magnetic sur

faces. Where necessary, remove components with a

non-magnetic tool.Where necessary, remove compo

nents with a non-magnetic tool.

► In the event of damage or other problems, please

contact your SIPLACE Service team in Munich.

Minor Maintenance

Maintenance Tasks for the Conveyor 4.4.1 Tools, Consumables, Spare and Wear Parts

30 Maintenance Manual SIPLACE X Series

4.4

4.4 Maintenance Tasks for the Conveyor

Maintenance Tasks for the Conveyor

4.4.1

4.4.1 Tools, Consumables, Spare and Wear Parts

Tools, Consumables, Spare and Wear Parts

▪ Cotton gloves [00359087-xx]

▪ ESD wristband [00320279-xx]

▪ Vacuum cleaner

4.4.2

4.4.2 Preparatory Steps

Preparatory Steps

Caution Conveyor - No PCB Must Be in the Conveyor

Note Co nveyor - Re commendation: Ad justing Sides via S oftware for Acces sibility

► Move the component trolley out of the machine.

See also

 1.2 Preparatory Work... [ ➙ 12]

4.4.3

4.4.3 Performing Maintenance Tasks

Performing Maintenance Tasks

4.4.3.1

4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table

Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table

4.4.4

4.4.4 Final Work

Final Work

► Restore the original conveyor configuration.

CAUTION

No board

There must be no PCBs in the machine during the following tasks.

NOTICE

Accessibility

We recommend using the following procedure for better access:

► Use the station software to adjust the conveyor sides in such a way that you can easily

reach all conveyor belts as well as the whole area below the sides.

► Use the vacuum cleaner to remove all loose compo

nents on and around the PCB conveyor. Pay particu

lar attention to the areas near the lifting table, the

width adjustment, the trailing cables and the convey

or belts.

CAUTION!

Loose components on the PCB conveyor could cause

faults.

Make sure not to damage the cables on the belt drive mo

tors.

Major Maintenance

Maintenance Intervals for Major Maintenance

Maintenance Manual SIPLACE X Series 31

5 Major Maintenance

Major Maintenance

5.1

5.1 Maintenance Intervals for Major Maintenance

Maintenance Intervals for Major Maintenance

1005 - Major - Trained Personnel

1100 - Filter E lements

2025 - Major - Base M achine – X-Series

2125 - Major - Component S uppy - X-Series

CAUTION

Only trained personnel

These maintenance tasks may only be carried out by appropriately trained and qualified per

sonnel.

CAUTION

Filter elements

The maintenance intervals given for inspecting and replacing the filter elements only apply to

the specified compressed air quality (see user manual). If other qualities are used, the mainte

nance intervals should be shortened accordingly.

Maintenance tasks

Base machine

Duration

[min]

Each

week

Every 3

months

Every 6

months

Every 12

months

Checking the safety features on machines with 3

(4) gantries.

8 (10) X

Cleaning the Gas Pressure Shock Absorbers on

the Protective Covers

Checking/Replacing the Gas Pressure Shock Ab

sorbers on the Protective Covers

Checking and Cleaning/Replacing (if required) the

Compressed Air Filter

Cleaning/Replacing the Head Exhaust Air Filter/X

Motor Cooling

Checking/Cleaning/Replacing the Cooling Air Fil

ter/Y Axes

Cleaning the Fans on the Computer Unit 2 X

Cleaning the Protective Covers 2 X

Maintenance tasks

Component docking unit

Duration

[min]

Each

week

Every 3

months

Every 6

months

Every 12

months

Function Test of Used Tape Cutter 2 X

Greasing the Tape Cutter 2 X

Cleaning the Tape Cutter 2 X

Greasing the Cutting Blade of the Tape Cutter 2 X

Greasing the COT Insert 1 X

Greasing the locator bearing on the component

trolley for X feeders

Greasing the Centering Strip on the Component

Trolley for X Feeders

Greasing the Plunger Pins on the Component

Trolley for S Feeders

Removing and Preserving the Magnetic Strip on

the Component Trolley for S Feeders