00194422-09_MM_X-Series_en - 第31页
Major Maintenance Maintenance Intervals for Major Main tenance Maintenance Manual SIPLACE X Series 31 5 5 M a jo r M a in t e n a n c e Major Maintenance 5.1 5 . 1 M a in t e n a n c e I n t e r v a ls f o r M a jo r M a…
Minor Maintenance
Maintenance Tasks for the Conveyor 4.4.1 Tools, Consumables, Spare and Wear Parts
30 Maintenance Manual SIPLACE X Series
4.4
4.4 Maintenance Tasks for the Conveyor
Maintenance Tasks for the Conveyor
4.4.1
4.4.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ Cotton gloves [00359087-xx]
▪ ESD wristband [00320279-xx]
▪ Vacuum cleaner
4.4.2
4.4.2 Preparatory Steps
Preparatory Steps
Caution Conveyor - No PCB Must Be in the Conveyor
Note Co nveyor - Re commendation: Ad justing Sides via S oftware for Acces sibility
► Move the component trolley out of the machine.
See also
1.2 Preparatory Work... [ ➙ 12]
4.4.3
4.4.3 Performing Maintenance Tasks
Performing Maintenance Tasks
4.4.3.1
4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table
Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table
4.4.4
4.4.4 Final Work
Final Work
► Restore the original conveyor configuration.
CAUTION
No board
There must be no PCBs in the machine during the following tasks.
NOTICE
Accessibility
We recommend using the following procedure for better access:
► Use the station software to adjust the conveyor sides in such a way that you can easily
reach all conveyor belts as well as the whole area below the sides.
► Use the vacuum cleaner to remove all loose compo
-
nents on and around the PCB conveyor. Pay particu
-
lar attention to the areas near the lifting table, the
width adjustment, the trailing cables and the convey
-
or belts.
CAUTION!
Loose components on the PCB conveyor could cause
faults.
Make sure not to damage the cables on the belt drive mo
-
tors.
Major Maintenance
Maintenance Intervals for Major Maintenance
Maintenance Manual SIPLACE X Series 31
5
5 Major Maintenance
Major Maintenance
5.1
5.1 Maintenance Intervals for Major Maintenance
Maintenance Intervals for Major Maintenance
1005 - Major - Trained Personnel
1100 - Filter E lements
2025 - Major - Base M achine – X-Series
2125 - Major - Component S uppy - X-Series
CAUTION
Only trained personnel
These maintenance tasks may only be carried out by appropriately trained and qualified per
-
sonnel.
CAUTION
Filter elements
The maintenance intervals given for inspecting and replacing the filter elements only apply to
the specified compressed air quality (see user manual). If other qualities are used, the mainte
-
nance intervals should be shortened accordingly.
Maintenance tasks
Base machine
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking the safety features on machines with 3
(4) gantries.
8 (10) X
Cleaning the Gas Pressure Shock Absorbers on
the Protective Covers
2X
Checking/Replacing the Gas Pressure Shock Ab
-
sorbers on the Protective Covers
2X
Checking and Cleaning/Replacing (if required) the
Compressed Air Filter
2X
Cleaning/Replacing the Head Exhaust Air Filter/X
Motor Cooling
1X
Checking/Cleaning/Replacing the Cooling Air Fil
-
ter/Y Axes
2X
Cleaning the Fans on the Computer Unit 2 X
Cleaning the Protective Covers 2 X
Maintenance tasks
Component docking unit
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Function Test of Used Tape Cutter 2 X
Greasing the Tape Cutter 2 X
Cleaning the Tape Cutter 2 X
Greasing the Cutting Blade of the Tape Cutter 2 X
Greasing the COT Insert 1 X
Greasing the locator bearing on the component
trolley for X feeders
1X
Greasing the Centering Strip on the Component
Trolley for X Feeders
2X
Greasing the Plunger Pins on the Component
Trolley for S Feeders
2X
Removing and Preserving the Magnetic Strip on
the Component Trolley for S Feeders
2X
Major Maintenance
Maintenance Intervals for Major Maintenance
32 Maintenance Manual SIPLACE X Series
2225 - Major - Optical Systems - X-Series
2325 - Major - Gantry - X-Series
9000 – Foot not e * Maintenanc e display
* see also maintenance display
2425 - Major - Conveyor - X-Series
See also
1.3.2 Calculation of Maintenance Intervals [ ➙ 15]
Maintenance tasks
Optical systems
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the IC and FC Cameras 4 X
Clean the coplanarity module 2 X
Cleaning the Stationary 3D Sensor Module 2 X
Cleaning the PCB Barcode Scanner 2 X
Maintenance tasks
Gantry
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Greasing and Cleaning the Guide Bearing of the X
Axis
2X
Greasing and Cleaning the Guide Bearing of the Y
Axis
2X
Cleaning the Linear Guides of the X Axis 2 X
Cleaning the Linear Guides of the Y Axis 2 X
Cleaning the X Axis Scale 2 X
Cleaning the Y Axis Scale 2 X
Checking the Cooling Air Hoses for the Y Axis 2 X
Maintenance tasks
Conveyor
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Adjust the conveyor sides for DC/QC 2/3 X
Cleaning and Preserving the Conveyor
▪ Hexagonal shafts
▪ Fixing strip
▪ Recirculating spindle
▪ Guide shafts of the width adjustment
▪ Guide shafts of the conveyor sides
11 X