00194422-09_MM_X-Series_en - 第32页
Major Maintenance Maintenance Intervals for Major Maintenance 32 Maintenance Manual SIPLACE X Series 2225 - Major - Optical Systems - X-Series 2325 - Major - Gantry - X-Series 9000 – Foot not e * Maintenanc e display * s…
Major Maintenance
Maintenance Intervals for Major Maintenance
Maintenance Manual SIPLACE X Series 31
5
5 Major Maintenance
Major Maintenance
5.1
5.1 Maintenance Intervals for Major Maintenance
Maintenance Intervals for Major Maintenance
1005 - Major - Trained Personnel
1100 - Filter E lements
2025 - Major - Base M achine – X-Series
2125 - Major - Component S uppy - X-Series
CAUTION
Only trained personnel
These maintenance tasks may only be carried out by appropriately trained and qualified per
-
sonnel.
CAUTION
Filter elements
The maintenance intervals given for inspecting and replacing the filter elements only apply to
the specified compressed air quality (see user manual). If other qualities are used, the mainte
-
nance intervals should be shortened accordingly.
Maintenance tasks
Base machine
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking the safety features on machines with 3
(4) gantries.
8 (10) X
Cleaning the Gas Pressure Shock Absorbers on
the Protective Covers
2X
Checking/Replacing the Gas Pressure Shock Ab
-
sorbers on the Protective Covers
2X
Checking and Cleaning/Replacing (if required) the
Compressed Air Filter
2X
Cleaning/Replacing the Head Exhaust Air Filter/X
Motor Cooling
1X
Checking/Cleaning/Replacing the Cooling Air Fil
-
ter/Y Axes
2X
Cleaning the Fans on the Computer Unit 2 X
Cleaning the Protective Covers 2 X
Maintenance tasks
Component docking unit
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Function Test of Used Tape Cutter 2 X
Greasing the Tape Cutter 2 X
Cleaning the Tape Cutter 2 X
Greasing the Cutting Blade of the Tape Cutter 2 X
Greasing the COT Insert 1 X
Greasing the locator bearing on the component
trolley for X feeders
1X
Greasing the Centering Strip on the Component
Trolley for X Feeders
2X
Greasing the Plunger Pins on the Component
Trolley for S Feeders
2X
Removing and Preserving the Magnetic Strip on
the Component Trolley for S Feeders
2X
Major Maintenance
Maintenance Intervals for Major Maintenance
32 Maintenance Manual SIPLACE X Series
2225 - Major - Optical Systems - X-Series
2325 - Major - Gantry - X-Series
9000 – Foot not e * Maintenanc e display
* see also maintenance display
2425 - Major - Conveyor - X-Series
See also
1.3.2 Calculation of Maintenance Intervals [ ➙ 15]
Maintenance tasks
Optical systems
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the IC and FC Cameras 4 X
Clean the coplanarity module 2 X
Cleaning the Stationary 3D Sensor Module 2 X
Cleaning the PCB Barcode Scanner 2 X
Maintenance tasks
Gantry
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Greasing and Cleaning the Guide Bearing of the X
Axis
2X
Greasing and Cleaning the Guide Bearing of the Y
Axis
2X
Cleaning the Linear Guides of the X Axis 2 X
Cleaning the Linear Guides of the Y Axis 2 X
Cleaning the X Axis Scale 2 X
Cleaning the Y Axis Scale 2 X
Checking the Cooling Air Hoses for the Y Axis 2 X
Maintenance tasks
Conveyor
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Adjust the conveyor sides for DC/QC 2/3 X
Cleaning and Preserving the Conveyor
▪ Hexagonal shafts
▪ Fixing strip
▪ Recirculating spindle
▪ Guide shafts of the width adjustment
▪ Guide shafts of the conveyor sides
11 X
Major Maintenance
5.2.1 Tools, Consumables, Spare and Wear Parts Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE X Series 33
5.2
5.2 Maintenance Tasks for Base Machine
Maintenance Tasks for Base Machine
5.2.1
5.2.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ Lint-free cloths [03082092-xx]
▪ SIPLACE cleaning cloth [00315253-xx]
▪ Protective latex gloves [00372972-xx]
▪ ESD wristband [00320279-xx]
▪ Set of Allen keys
▪ Axial fan type 4414 FNN (covers) [03056479-xx]
▪ Axis unit version 1 and 2 (center and bottom): axial fan 4414F 24 VDC [00319141-xx]
▪ Axis unit version 3 (center and bottom): axial fan air vent 24 VDC [03057927-xx]
▪ Fan unit for computer unit [03006602-xx] (not for BoxPC - the fan for the BoxPC is in the computer
and is monitored by this.)
▪ Filter element 40 µm (head exhaust air filter for X axis) [03003717-xx]
▪ Felt filter RFF-092-NV (axis and computer unit) [03006574-xx]
▪ Filter unit - plastic grate (axis and computer unit) [03003425-xx]
▪ O-Ring DIN3771 44.12 x 2.62 - NBR70 [03063579-xx]
▪ If required, gas pressure shock absorber 560 N (for cover above 2 gantries) [03036763-xx] or gas
pressure shock absorber 510 N (for cover above 1 gantry) [03039170
-
xx]
▪ Cooling air filter Y-axis (air filter unit for suction air filter) [00376006-xx], if required
▪ New compressed air filter, if required:
– Replacement filter for F74G-6GN-QP1 5 μm (compressed air filter for pneumatic valve)
X series version 1 up to B-089 / HF, version 1 up to A-229 [03038979-xx]
– Filter element 5 μm C.33-62 for [03038691-xx] (compressed air filter for pneumatic valve)
SX4 / X-Series S / X-Series version 2+3 / X4i / D3 (all) / HF version 2+3 [03039182-xx]
▪ If required, cover switch [03020409-xx]
▪ Weak or slightly alkaline cleaning agent, if required
5.2.2
5.2.2 Preparatory Steps
Preparatory Steps
► There must be no PCBs on the PCB conveyor for the following jobs.
See also
1.2 Preparatory Work... [ ➙ 12]