00194422-09_MM_X-Series_en - 第34页

Major Maintenance Maintenance Tasks for Base Machine 5.2.3 Performing Maintenance Tasks 34 Maintenance Manual SIPLACE X Series 5.2.3 5 . 2 . 3 P e r f o r m in g M a in t e n a n c e T a s k s Performing Maintenance Task…

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Major Maintenance
5.2.1 Tools, Consumables, Spare and Wear Parts Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE X Series 33
5.2
5.2 Maintenance Tasks for Base Machine
Maintenance Tasks for Base Machine
5.2.1
5.2.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ Lint-free cloths [03082092-xx]
▪ SIPLACE cleaning cloth [00315253-xx]
▪ Protective latex gloves [00372972-xx]
▪ ESD wristband [00320279-xx]
▪ Set of Allen keys
▪ Axial fan type 4414 FNN (covers) [03056479-xx]
▪ Axis unit version 1 and 2 (center and bottom): axial fan 4414F 24 VDC [00319141-xx]
▪ Axis unit version 3 (center and bottom): axial fan air vent 24 VDC [03057927-xx]
▪ Fan unit for computer unit [03006602-xx] (not for BoxPC - the fan for the BoxPC is in the computer
and is monitored by this.)
▪ Filter element 40 µm (head exhaust air filter for X axis) [03003717-xx]
▪ Felt filter RFF-092-NV (axis and computer unit) [03006574-xx]
▪ Filter unit - plastic grate (axis and computer unit) [03003425-xx]
▪ O-Ring DIN3771 44.12 x 2.62 - NBR70 [03063579-xx]
▪ If required, gas pressure shock absorber 560 N (for cover above 2 gantries) [03036763-xx] or gas
pressure shock absorber 510 N (for cover above 1 gantry) [03039170
-
xx]
▪ Cooling air filter Y-axis (air filter unit for suction air filter) [00376006-xx], if required
▪ New compressed air filter, if required:
– Replacement filter for F74G-6GN-QP1 5 μm (compressed air filter for pneumatic valve)
X series version 1 up to B-089 / HF, version 1 up to A-229 [03038979-xx]
– Filter element 5 μm C.33-62 for [03038691-xx] (compressed air filter for pneumatic valve)
SX4 / X-Series S / X-Series version 2+3 / X4i / D3 (all) / HF version 2+3 [03039182-xx]
▪ If required, cover switch [03020409-xx]
▪ Weak or slightly alkaline cleaning agent, if required
5.2.2
5.2.2 Preparatory Steps
Preparatory Steps
► There must be no PCBs on the PCB conveyor for the following jobs.
See also
1.2 Preparatory Work... [ ➙ 12]
Major Maintenance
Maintenance Tasks for Base Machine 5.2.3 Performing Maintenance Tasks
34 Maintenance Manual SIPLACE X Series
5.2.3
5.2.3 Performing Maintenance Tasks
Performing Maintenance Tasks
5.2.3.1
5.2.3.1 Checking the Safety Features
Checking the Safety Features
Danger - No t functioning safety feature s
➢ Make sure that the placement system is switched on and the operating system has started up.
➢ Make sure that "Control on" is set on the placement machine. You can tell this from the main fault
indicator.
► Press the Start button.
Protective cover switch
► Check that the actuator moves cleanly and effortlessly into the switching unit. If this is not the case,
align the actuator and cover switch with respect to one another.
► Repeat these steps for all cover switches.
EMERGENCY STOP button
DANGER
Not functioning safety features
Not functioning safety features are dangerous.
► If any of the safety features does not function, switch off the machine immediately and se
-
cure the machine against unauthorized reactivation.
► Open the protective cover (1). The other protective
cover must be closed.
► The control must switch off immediately. You will hear
this clearly by the venting compressed air.
► Move the gantry in the X and Y directions. If the con
-
trol does not switch off or the gantry does not move
effortlessly, then the cover switch (2) may be defec
-
tive. In this case, replace the cover switch. For re
-
moval and installation details, read the service
manual for your machine.
► Check the hood switch for damage, particularly the
plastic web (3) in the middle. If there is any damage,
replace the cover switch with a new one. For removal
and installation details, read the service manual for
your machine.
► Check the EMERGENCY STOP buttons for damage.
► Check that the control system switches off immedi
-
ately when you actuate the button. If this is not the
case, have the button replaced by authorized person
-
nel.
► Repeat this procedure for all emergency stop but
-
tons.
Major Maintenance
5.2.3 Performing Maintenance Tasks Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE X Series 35
Monitoring the Reject Bin
Conveyor - Monitoring the Nozzle Magazines
Monitoring the Nozzle Magazines
► Remove the nozzle reject bin (1). A message should
immediately appear on the control panel.
NOTICE!
If no message appears, have the safety circuit checked
and any damaged components replaced by authorized
personnel or the SIPLACE Service team.
► Reinsert the nozzle reject bin.
► Remove the component reject bin (2). A message
should immediately appear on the control panel.
NOTICE!
Monitoring the component reject bin is optional.
If no message appears, check whether this option is in
-
stalled on your system.
If the option is installed and no message appears, have
the safety circuit checked and, if required, any damaged
components replaced by authorized personnel or the
SIPLACE Service team.
► Reinsert the component reject bin.
► Repeat the procedure for all reject bins.
NOTICE!
Twin magazines are permanently fixed and cannot be re
-
moved. For this reason, this check is not applicable for
Twin magazines.
► Remove the nozzle magazines.
► Close the covers and press the Start button.
⇨ Depending on the station software, the station must
display all removed nozzle magazines.