00194422-09_MM_X-Series_en - 第4页
Content 4 Maintenance Manual SIPLACE X Series 4.4 Maintenance Tasks for the Conveyor 30 4.4.1 Tools, Consumables , Spare and We ar Parts 30 4.4.2 Preparatory Steps 30 4.4.3 Performing Maintenan ce Tasks 30 4.4.3.1 Vac uu…
Content
Maintenance Manual SIPLACE X Series 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for Work on the Cutting Device 9
1.1.6 Safety Instructions for the Gantry 9
1.1.7 Safety Instructions for Maintenance Tasks 9
1.1.8 Safety Instructions on Hazardous Materials 10
1.1.9 Laser Classification 11
1.1.9.1 Laser Class 1 11
1.1.9.2 Laser Class 1M 11
1.1.9.3 Laser class 2 11
1.2 Preparatory Work... 12
1.3 Maintenance Notes 14
1.3.1 Minor and Major Maintenance 14
1.3.2 Calculation of Maintenance Intervals 15
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 15
1.4 Other Instructions 16
1.4.1 Environmentally-Friendly Disposal of Materials and Components 16
1.4.2 Use of Original SIPLACE Accessories and Spare Parts 16
1.4.3 ESD Guidelines 16
1.4.3.1 Definition of ESD 16
1.4.3.2 Important Measures to Protect Against Static Charging 16
1.4.3.3 Handling ESD Modules 17
1.4.3.4 Measurements and Modifications to ESD Modules 17
1.4.3.5 Dispatching ESD Modules 17
1.4.4 Validity of Document 17
1.4.5 Release History 18
1.4.6 SIPLACE on the World Wide Web (WWW) 18
1.5 Staff Qualifications and Training 18
1.6 Abbreviations 19
2 Overview of the Modules 21
2.1 Overview of X Series Machines 21
2.1.1 Serial Number of Module 21
3 Tools, Consumables, Spare and Wear Parts 23
3.1 Minor and Major Maintenance for X-Series Machines 23
4 Minor Maintenance 25
4.1 Maintenance Intervals for Minor Maintenance 25
4.2 Maintenance Tasks for Base Machine 26
4.2.1 Tools, Consumables, Spare and Wear Parts 26
4.2.2 Performing Maintenance Tasks 26
4.2.2.1 Cleaning/Replacing the Filter on the Protective Covers (X4I Only) 26
4.2.2.2 Checking the Fan on the Covers and on the Machine Rucksack 27
4.3 Maintenance Work on the Gantry 29
4.3.1 Tools, Consumables, Spare and Wear Parts 29
4.3.2 Preparatory Steps 29
4.3.3 Performing Maintenance Tasks 29
4.3.3.1 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 29
Content
4 Maintenance Manual SIPLACE X Series
4.4 Maintenance Tasks for the Conveyor 30
4.4.1 Tools, Consumables, Spare and Wear Parts 30
4.4.2 Preparatory Steps 30
4.4.3 Performing Maintenance Tasks 30
4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table 30
4.4.4 Final Work 30
5 Major Maintenance 31
5.1 Maintenance Intervals for Major Maintenance 31
5.2 Maintenance Tasks for Base Machine 33
5.2.1 Tools, Consumables, Spare and Wear Parts 33
5.2.2 Preparatory Steps 33
5.2.3 Performing Maintenance Tasks 34
5.2.3.1 Checking the Safety Features 34
5.2.3.2 Cleaning the Gas Pressure Shock Absorbers on the Protective Covers 36
5.2.3.3 Check/replace the gas pressure shock absorbers on the protective covers 36
5.2.3.4 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 37
5.2.3.5 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling 38
5.2.3.6 Checking/Cleaning/Replacing the Cooling Air Filter/Y Axes38
5.2.3.7 Checking the Fans on the Computer Unit 39
5.2.3.8 Cleaning the Protective Covers 39
5.3 Maintenance Tasks for the Component Docking Unit 40
5.3.1 Tools, Consumables, Spare and Wear Parts 40
5.3.2 Preparatory Steps 40
5.3.3 Performing Maintenance Tasks 41
5.3.3.1 Function Test of Used Tape Cutter 41
5.3.3.2 Greasing the Cutter 42
5.3.3.3 Cleaning the Tape Cutter 43
5.3.3.4 Greasing the Cutting Blade of the Tape Cutter 44
5.3.3.5 Greasing the COT Insert 45
5.3.3.6 Greasing the Locator Bearing on the Component Trolley for X Feeders 45
5.3.3.7 Greasing the Centering Strip on the Component Trolley for X Feeders 45
5.3.3.8 Greasing the Plunger Pins on the Component Trolley for S Feeders 46
5.3.3.9 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeders 46
5.4 Maintenance Tasks for Optical Systems 47
5.4.1 Tools, Consumables, Spare and Wear Parts 47
5.4.2 Preparatory Steps 47
5.4.3 Performing Maintenance Tasks 47
5.4.3.1 Cleaning the IC and FC Cameras 47
5.4.3.2 Cleaning the Coplanarity Module 49
5.4.3.3 Clean the stationary 3D sensor module 49
5.4.3.4 Clean the PCB barcode scanner 49
5.5 Maintenance Work on the Gantry 50
5.5.1 Tools, Consumables, Spare and Wear Parts 50
5.5.2 Preparatory Steps 50
5.5.3 Performing Maintenance Tasks 50
5.5.3.1 Greasing and Cleaning the X Axis 50
5.5.3.2 Greasing and Cleaning the Y Axis 52
5.5.3.3 Cleaning the Linear Guides of the X Axis 52
5.5.3.4 Cleaning the Linear Guides of the Y Axis 53
5.5.3.5 Cleaning the X Axis Scale 53
5.5.3.6 Cleaning the Y Axis Scale 53
5.5.3.7 Checking the Cooling Air Hoses for the Y Axis 54
5.6 Maintenance Tasks for the Conveyor 55
5.6.1 Tools, Consumables, Spare and Wear Parts 55
5.6.2 Preparatory Steps 55