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Content Maintenance Manual SIPLACE X Series 5 5.6.3 Performing Maintenan ce Tasks 55 5.6.3.1 Cleaning and Preserving the Conveyor 55 5.6.4 Final Work 57 6 General Tasks 59 6.1 Filling the Grease Gun 59
Content
4 Maintenance Manual SIPLACE X Series
4.4 Maintenance Tasks for the Conveyor 30
4.4.1 Tools, Consumables, Spare and Wear Parts 30
4.4.2 Preparatory Steps 30
4.4.3 Performing Maintenance Tasks 30
4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table 30
4.4.4 Final Work 30
5 Major Maintenance 31
5.1 Maintenance Intervals for Major Maintenance 31
5.2 Maintenance Tasks for Base Machine 33
5.2.1 Tools, Consumables, Spare and Wear Parts 33
5.2.2 Preparatory Steps 33
5.2.3 Performing Maintenance Tasks 34
5.2.3.1 Checking the Safety Features 34
5.2.3.2 Cleaning the Gas Pressure Shock Absorbers on the Protective Covers 36
5.2.3.3 Check/replace the gas pressure shock absorbers on the protective covers 36
5.2.3.4 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 37
5.2.3.5 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling 38
5.2.3.6 Checking/Cleaning/Replacing the Cooling Air Filter/Y Axes38
5.2.3.7 Checking the Fans on the Computer Unit 39
5.2.3.8 Cleaning the Protective Covers 39
5.3 Maintenance Tasks for the Component Docking Unit 40
5.3.1 Tools, Consumables, Spare and Wear Parts 40
5.3.2 Preparatory Steps 40
5.3.3 Performing Maintenance Tasks 41
5.3.3.1 Function Test of Used Tape Cutter 41
5.3.3.2 Greasing the Cutter 42
5.3.3.3 Cleaning the Tape Cutter 43
5.3.3.4 Greasing the Cutting Blade of the Tape Cutter 44
5.3.3.5 Greasing the COT Insert 45
5.3.3.6 Greasing the Locator Bearing on the Component Trolley for X Feeders 45
5.3.3.7 Greasing the Centering Strip on the Component Trolley for X Feeders 45
5.3.3.8 Greasing the Plunger Pins on the Component Trolley for S Feeders 46
5.3.3.9 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeders 46
5.4 Maintenance Tasks for Optical Systems 47
5.4.1 Tools, Consumables, Spare and Wear Parts 47
5.4.2 Preparatory Steps 47
5.4.3 Performing Maintenance Tasks 47
5.4.3.1 Cleaning the IC and FC Cameras 47
5.4.3.2 Cleaning the Coplanarity Module 49
5.4.3.3 Clean the stationary 3D sensor module 49
5.4.3.4 Clean the PCB barcode scanner 49
5.5 Maintenance Work on the Gantry 50
5.5.1 Tools, Consumables, Spare and Wear Parts 50
5.5.2 Preparatory Steps 50
5.5.3 Performing Maintenance Tasks 50
5.5.3.1 Greasing and Cleaning the X Axis 50
5.5.3.2 Greasing and Cleaning the Y Axis 52
5.5.3.3 Cleaning the Linear Guides of the X Axis 52
5.5.3.4 Cleaning the Linear Guides of the Y Axis 53
5.5.3.5 Cleaning the X Axis Scale 53
5.5.3.6 Cleaning the Y Axis Scale 53
5.5.3.7 Checking the Cooling Air Hoses for the Y Axis 54
5.6 Maintenance Tasks for the Conveyor 55
5.6.1 Tools, Consumables, Spare and Wear Parts 55
5.6.2 Preparatory Steps 55
Content
6 Maintenance Manual SIPLACE X Series