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SIPLACE 80 F4/F5 1 Retrof itting Instructions for Coplanarity Option Edition 05/99 1.2 Safety Instructions 1 - 4 1.2.1 Definitions DANGER O O O in term s of th ese in structi ons m eans t hat deat h, sever e bodily inju …

1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5

1.2 Safety Instructions Edition 05/99

1 - 3

continued:

DANGER

O O O

Never change or manipulate the safety equipment or the coplanarity sensor (laser).

The laser in the coplanarity sensor meets the requirements of Laser Class 2 without taking protective

actions

The plate identifying it as Laser Class 2, the laser warning triangular and the label with the technical data must

on the coplanarity sensor as shown below.

Fig. 1.2.1 Laser Warning Plates on the Coplanarity Sensor

Classification of the coplanarity sensor as Laser Class “2” is appropriate only if no manipulations of the

sensor have occurred and the seal on the screws on the housing of the coplanarity sensor is undamaged.

Otherwise the risk of accident due to laser radiation is high and the laser is no longer to be operated in

the existing form.

In this situation, notify Siemens Service

immediately.

The laser (sensor) is to be operated only when correctly installed in the closed machine. In this condition,

the machine is in compliance with Laser Class

If the safety circuit is interrupted by opening the protective cover, actuating EMERGENCY OFF or remov-

ing a component table (pulling out the mains power plug and the component table interface connector),

the

laser is turned off automatically.

The

safety function (= deactivation of the laser) continues in force when the key-operated switch is turned

to the

Service Position.

Additional warning signs on the machine (on the protective hoods) are not required.

Rules for Germany:

Observe the guidelines of the Main Association of the German Trade Association,

VBG 93.

In all other countries, comply with the pertinent guidelines and standards of the specific countries in

question.

Standards to be Observed:

IEC 60825-1, EN 60825-1, ANSI Z136.1, CFR1040, .......

SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option

Edition 05/99 1.2 Safety Instructions

1 - 4

1.2.1 Definitions

DANGER O O O

in terms of these instructions means that death, severe bodily injury or considerable material damage will

occur if the instructions about danger are not followed.

WARNING O O

in terms of these instructions means that death, severe bodily injury or considerable material damage may

occur if the warnings are not heeded.

CAUTION O

in terms of these instructions mean that minor bodily injury or material may occur if the cautions are not

heeded.

NOTE

in terms of these instructions is a statement of important information about the product or the

pertinent portion of the instructions to which particular attention is being drawn.

1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5

1.3 Preconditions Edition 05/99

1 - 5

1.3 Preconditions

- SIPLACE 80 F4/(F4-6)/F5

- The machine must be leveled with its bubble level

- Line computer software Version 403.xx or 404.xx

- Station computer software

on F4: V 403.0

4 and later

on F5 (F4-6): V 404.01 (NT) and later

1.4 Retrofitting kit, Tools Required, etc.

NOTE:

All of the components of the retrofitting kit are required on machines already equipped with an “old” copla-

narity laser module that is being replaced or on machines which the option is being installed for the first time.

SIPLACE machines with the

following version of control unit are already pre-equipped for the installation of

the

new model of the coplanarity option (version identification: see Fig. 1.5.5):

- Version of control unit

F4: > 00324340-07

- Version of control unit

F4-6: > 00331294-03

- Version of control unit

F5: > 00341851-03

In this case, the components below indicated with *) are not needed for the retrofit.

1 unit, retrofitting kit for coplanarity option, 80 F4/(F4-6)/F5, Intem No. 00117120-01, containing

- 1 ea. Sensor bracket, coplanarity option F/F4 new Item No. 00334997-01 for F4/F4-6/F5

- 1 ea. Metal dust cover Item No. 00342700-01

- 1 ea. Coplannarity processing unit IFPS 2009.02 Item No. 00336792-01

- 1 ea. Coplanarity sensor ILD 2000-5.05 Item No. 00336794-01

- 1 ea. Sensor cable coplanarity C2001-3,5 Item No. 00336793-01 *)

- 1 ea. Cable: coplanarity - machine controller Item No. 00336796-01

- 1 ea. Cable: coplanarity - terminal panel Item No. 00336795-02 *)

- 1 ea. Cable: coplanarity (coplanarity to power pack) Item No. 00342894-01 *)

- 1 ea. Coplanarity test connector Item No.00337304-01

- 2 ea. Cable clips d = 6 mm Item No. 00805501-01

- 2 ea. Hex socket head cap screw M4 x 8 DIN912 Item No. 00845024-01

- 2 ea. Washer 4.3 DIN 125 A Item No. 00095472-01

- 3 ea. Hex socket head cap screw M4 x 8 DIN 912 A2 Item No. 00316899-01 to fasten the sensor

- 4 ea. Hex socket head cap screw M6 x 20 DIN 912 Item No. 00845059-01

- 4 ea. Washer 4.3 DIN 19021-A Item No. 00048335-01 to fasten the dust cover

- 4 ea. Hex socket head cap screw M4 x 10 DIN 912 Item No. 00845025-01 to fasten the dust cover

- 1 ea. Front subpanel Item No. 00305438-01

- 1 ea. Collar screw slotted, M2.5 x 11 Item No. 00305439-01

- 2 ea. Plastic nipple, gray, for front panels Item No.. 00305440-01

- 1 ea. H15 connector, steel, 15-pin, DIN 41612 Item No. 00304312-01 *)