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1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5 1.6 Mechanical and Electrical Installation Edition 05/99 1 - 17 ● P ush the new coplanarity processing unit fro m the retr ofitt ing k it in to t…
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.6 Mechanical and Electrical Installation
1 - 16
1.6.3.2 Conveyor Trench: Adapt and Install New Dust Cover
● Adapt the new cover for the conveyor trench (see Fig. 1.6.1 -> 11) as follows:
Keeping in mind, the options installed, assemble the individual components of the metal dust cover in such
a manner as to ensure that as much of the unused area of the conveyor trench as possible is covered.
-> The new cover is not installed until the last step in “Final Steps”
(see Fig. 1.6.1).
1.6.3.3 Installing the Control Unit: "Coplanarity Processing Unit" (possibly includ-
ing Connector X98), Running and Connecting the Cable at the Control Unit
NOTE
SIPLACE machines with the
following version of control unit are already pre-equipped for the installation
of the
new model of the coplanarity option (version identification: see Fig. 1.5.5):
- Version of control unit
F4: > 00324340-07
- Version of control unit
F4-6: > 00331294-03
- Version of control unit
F5: > 00341851-03
Depending on the version of the control unit involved (see label on the back of the unit Fig. 1.5.5), all
you have to do is slide in the coplanarity processing unit from the retrofitting kit (see Fig. 1.5.6) and make the
plug-in connections on the front of the control unit.
From this version on,
all of the wires running from connector X98 on the back of the control unit to the terminal
panel and from there to the power pack (cable coplanarity, see Fig. 1.5.5), have already been installed.
Proceed as follows for the control unit which is an
earlier model than specified above.
Remove the front panel on the left-hand side next to the ICOS.
● Insert the front subpanel with the premounted plastic nipples (see Fig. 1.5.6 -> 1) on the left-hand side in
the top row, at the slot. Fasten the panel with the two M 2.5 x 11 collar screws (for Item No. see “Retrofit-
ting Kit”, Section 1.4).
● Install the two guide rails and the 2 contact springs each (see Fig. 1.5.6 -> 2 and Fig. 1.5.5) the top of
the control unit (Item No.: see Section 1.4).
● Mount the 15-pin X98 connector (Item No.: see Section 1.4) on the back of the cX98 unit:
● Starting from the front of the control unit and move the connector X98 to the back of control unit (see
Fig. 1.5.5).
● From the inside of the control unit, screw the connector tight to the top and bottom of the back cleats
(two M 2.5 x 6 screws, self-forming, Item No.: see “Retrofitting Kit”, Section 1.4).
NOTE: The ICOS of the earlier control units may also be located in the bottom row of plug-in slots.
● Now run the cable "coplanarity" and wire it (connector X98 -> power pack) as described in Section 1.6.3.4.
● Dismantle the bottom 2 connectors of the ICOS (see Fig. 1.5.6 -> 9), so that you can push in the coplanar-
ity processing unit.
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5
1.6 Mechanical and Electrical Installation Edition 05/99
1 - 17
● Push the new coplanarity processing unit from the retrofitting kit into the control unit (2 plug-in slots: see
Fig. 1.5.6 -> 3) and secure the module with the 2 screws.
● Re-install the 2 connectors on the ICOS and tighten the screws holding them.
● Using the Torx tool, undo the 4 screws holding the control unit cover in the top row of plug-in slots (see
Fig. 1.5.6 -> 4 ) and remove the cover.
● Starting at the back, run the "sensor cable coplanarity" through the control unit to the front right.
● Re-install the cover, laying the interface cable into the recess in the cover such that is runs out the front..
● Connect the "sensor cable coplanarity" to the bottom connector of the module "coplanarity processing unit"
(see Fig. 1.5.6 -> 7). Tighten the screws to fasten the connector.
● Connect the cable "coplanarity - machine controller", Item No. 00336796-01 (from the retrofitting kit) to the
top connector of the "coplanarity processing unit" and to COM 1 (V24 interface) of the machine controller
(see Fig. 1.5.6 -> 6 und 8). Tighten the screws to secure the 2 connectors.
1.6.3.4 Running the Cable "Coplanarity - Terminal Panel" and the Cable Harness
"Coplanarity" (X98 -> Power Pack),
Completely Wiring the 15-pin X98 Connector
NOTE
The following steps only have to be carried out if the machine hasn´t already been prepared in advance
(details: see NOTE above).
If the machine is pre-equipped, the connector is already wired completely.
● Run the 2-core cable "coplanarity - terminal panel", Item No. 00336795-02 (see Fig. 1.5.1) from control
unit Y0900 to the bottom cable pit of the I/O terminal panel,
Y0904 to X211/21.
● In the process, connect the cable to the existing cable harness.
● Wire the cable "coplanarity - terminal panel" to the 15-pin, connector X98, on the back of the control
unit and to
X211 / 21 on terminal panel Y0904.
● Run the cable harness "coplanarity" (see Fig. 1.5.5, Item No.: see Section 1.4) from connector X98 to
the power pack. Wire the cable harness as shown in Fig. 1.5.5.
CAUTION O
None of the wiring at the X98 connector, X211 or the power pack is to be subjected to strain.
● Fasten all new cables to the existing cable harnesses with cable ties.
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.6 Mechanical and Electrical Installation
1 - 18
CAUTION O
Make certain that the main cable harness inside the machine base is correctly fastened and that no cables are
pinched during the following installation of the control unit.
● Re-install control unit Y0900.
1.6.4 Final Steps
● Hook the empty-tape slide back in.
DANGER O O O
A 2nd strong person must always be available for the installation of the component table and the cutter.
There is a greater risk of an accident due to the blades of the cutter (see DANGER text in
Section 1.2).
● Install the old cutter or the “pneumatic cutter” and the empty-tape duct:
Do so exactly as described in the pertinent SIPLACE service manual under “Cutter ...”(see also Sec-
tion 1.4, under "Documentation").
● With the aid of a 2nd strong person, assemble the right-hand component table or move the changeover
table into the machine.
● Set up the component table as dictated by "set-up".
● If there is a wafflepack changer present, move it back into the machine.
● Remove all of the parts and tools in the machine.
● Reconnect the interface cable and the supply to the wafflepack changer and the component table.
-> To do so, the machine has to be turned
off at the main switch.
-> Always reconnect
the connector for power supply first and then, but only then, the interface
connector at the machine base.
● Make certain that the warning signs described in Section 1.2 dare on the coplanarity sensor.
● Lay the metal dust cover over the conveyor trench (contact surfaces: see Fig. 1.6.1 -> 11) and screw the
dust cover to the machine base at the conveyor baseplate (three/four washers A4,3 and M 4 x 8 socket-
head cap screws, see Fig. 1.6.1 -> 11).
● If the “old” model of the option was previously installed, remove the laser warning signs on the machine’s
sliding safety hood which no long apply.
These are signs such as “Caution: Invisible Laser Radiation” and any “Technical Data” which refer to the
earlier coplanarity laser module (with data as to wave length and performance, etc.).
According to standard, a laser class 1 device
requires no warning on the machine/safety hoods.
The pertinent warnings in the Operating Manual are sufficient.
If the customer insists, however, the laser warning
triangle may be left on the machine.