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SIPLACE 80 F4/F5 1 Retrof itting Instructions for Coplanarity Option Edition 05/99 1.6 Mechanical and Electrical Installation 1 - 18 CAUTION O Make ce rtain that the ma in cable ha rness i nside the m achin e base is c o…
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5
1.6 Mechanical and Electrical Installation Edition 05/99
1 - 17
● Push the new coplanarity processing unit from the retrofitting kit into the control unit (2 plug-in slots: see
Fig. 1.5.6 -> 3) and secure the module with the 2 screws.
● Re-install the 2 connectors on the ICOS and tighten the screws holding them.
● Using the Torx tool, undo the 4 screws holding the control unit cover in the top row of plug-in slots (see
Fig. 1.5.6 -> 4 ) and remove the cover.
● Starting at the back, run the "sensor cable coplanarity" through the control unit to the front right.
● Re-install the cover, laying the interface cable into the recess in the cover such that is runs out the front..
● Connect the "sensor cable coplanarity" to the bottom connector of the module "coplanarity processing unit"
(see Fig. 1.5.6 -> 7). Tighten the screws to fasten the connector.
● Connect the cable "coplanarity - machine controller", Item No. 00336796-01 (from the retrofitting kit) to the
top connector of the "coplanarity processing unit" and to COM 1 (V24 interface) of the machine controller
(see Fig. 1.5.6 -> 6 und 8). Tighten the screws to secure the 2 connectors.
1.6.3.4 Running the Cable "Coplanarity - Terminal Panel" and the Cable Harness
"Coplanarity" (X98 -> Power Pack),
Completely Wiring the 15-pin X98 Connector
NOTE
The following steps only have to be carried out if the machine hasn´t already been prepared in advance
(details: see NOTE above).
If the machine is pre-equipped, the connector is already wired completely.
● Run the 2-core cable "coplanarity - terminal panel", Item No. 00336795-02 (see Fig. 1.5.1) from control
unit Y0900 to the bottom cable pit of the I/O terminal panel,
Y0904 to X211/21.
● In the process, connect the cable to the existing cable harness.
● Wire the cable "coplanarity - terminal panel" to the 15-pin, connector X98, on the back of the control
unit and to
X211 / 21 on terminal panel Y0904.
● Run the cable harness "coplanarity" (see Fig. 1.5.5, Item No.: see Section 1.4) from connector X98 to
the power pack. Wire the cable harness as shown in Fig. 1.5.5.
CAUTION O
None of the wiring at the X98 connector, X211 or the power pack is to be subjected to strain.
● Fasten all new cables to the existing cable harnesses with cable ties.
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.6 Mechanical and Electrical Installation
1 - 18
CAUTION O
Make certain that the main cable harness inside the machine base is correctly fastened and that no cables are
pinched during the following installation of the control unit.
● Re-install control unit Y0900.
1.6.4 Final Steps
● Hook the empty-tape slide back in.
DANGER O O O
A 2nd strong person must always be available for the installation of the component table and the cutter.
There is a greater risk of an accident due to the blades of the cutter (see DANGER text in
Section 1.2).
● Install the old cutter or the “pneumatic cutter” and the empty-tape duct:
Do so exactly as described in the pertinent SIPLACE service manual under “Cutter ...”(see also Sec-
tion 1.4, under "Documentation").
● With the aid of a 2nd strong person, assemble the right-hand component table or move the changeover
table into the machine.
● Set up the component table as dictated by "set-up".
● If there is a wafflepack changer present, move it back into the machine.
● Remove all of the parts and tools in the machine.
● Reconnect the interface cable and the supply to the wafflepack changer and the component table.
-> To do so, the machine has to be turned
off at the main switch.
-> Always reconnect
the connector for power supply first and then, but only then, the interface
connector at the machine base.
● Make certain that the warning signs described in Section 1.2 dare on the coplanarity sensor.
● Lay the metal dust cover over the conveyor trench (contact surfaces: see Fig. 1.6.1 -> 11) and screw the
dust cover to the machine base at the conveyor baseplate (three/four washers A4,3 and M 4 x 8 socket-
head cap screws, see Fig. 1.6.1 -> 11).
● If the “old” model of the option was previously installed, remove the laser warning signs on the machine’s
sliding safety hood which no long apply.
These are signs such as “Caution: Invisible Laser Radiation” and any “Technical Data” which refer to the
earlier coplanarity laser module (with data as to wave length and performance, etc.).
According to standard, a laser class 1 device
requires no warning on the machine/safety hoods.
The pertinent warnings in the Operating Manual are sufficient.
If the customer insists, however, the laser warning
triangle may be left on the machine.
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5
1.7 Checking the Safety Circuit Edition 05/99
1 - 19
1.7 Checking the Safety Circuit
DANGER O O O
As with all the retrofitting, the following jobs are to be performed only by the Siemens service engineer.
This also applies for the first time the machine with this option is turned on.
Before you turn the machine on, remove all loose parts and tools from the machine.
The laser shutoff is only to be checked
indirectly , i.e., with the help of the test connector.
To check the sensor cable it is to disconnected directly at the coplanarity processing unit and the test connec-
tor is to connect on in the processing unit. The laser itself (coplanarity sensor) is therefore
not running during
this check.
The laser
shutoff must be checked during all subsequently named interruptions in protection, once with the
key-operated switch locked ("0") and once with the key-operated switch in the service position ("I").
1.7.1 Interruptions in Protection which must be Checked
Perform the following checks as described in detail under “Steps in the Check” in Section 1.7.2:
- Open and close each of the 4 protective covers/hoods:
Input, output, protectve hoods (left and right).
- Actuate and release each of the 3 EMERGENCY OFF buttons: input, output and WPC
- Electrically isolate and connect the 2 component tables from/to the machine.
Sequence while pulling the plug-in connectors -> see WARNING below.
1.7.2 Steps in the Check
The following steps are identical with V 403.04 and V404.01:
● The machine must be turned off.
● Make certain that the key-operated switch is locked.
● Unplug the "sensor cable coplanarity " from the assembly (see Fig. 1.5.6).
● Plug the coplanarity test connectorWRWKHcoplanarity processing unit onto the connector previously
removed (connector configuration and LED allocation: see Fig. 1.5.4).
● Close all of protective devices.
● Turn the machine ON. The control remains “OFF”:
- None of the 4 LEDs on the connected test connector is to light up.