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1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5 1.8 Configuring the Option (at Line C omputer and S tation Computer) and Put ting It into Service Edition 05/99 1 - 25 see Fi g. 1.6.1 -> 5. -…
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service
1 - 24
1.8.7.3 Preconditions
● Aside from coplanarity, the machine is completely calibrated.
1.8.7.4 V 403.04: Performing Calibration
● Procedure: As described below for Version 404.01 with the following difference:
NOTE
If the button COPLANARITY is
inactive, the option was not set at the line computer (see
Section 1.8.3) or the station restart was not performed.
1.8.7.5 > V 404.01: Performing Calibration
● Turn the machine on and start the SITEST program.
● Carry out the “total reference run” in the SITEST program.
● Pick up nozzle no. 417 with the IC head.
● Select the function menu “IC HEAD” -> “COPLANARITY”
NOTE
If the button COPLANARITY is
inactive, the button for “NONE” (module) was accidentally
actuated while activating the option at the line computer (see Section 1.8.3) or the station was not restarted.
The display of the initial positions of the new coplanarity sensor follows (configuration data)
X = 444000 Y = 595000 Z = 17000
● Select the function menu -> “CALIBRATE MODULE”
● When the request appears on the screen, place the coplanarity calibration tool in the middle of the cal-
ibration tool pocket on the stationary side of the conveyor.
● Close the protective hoods and actuate the “Start” button.
● The calibration starts automatically. The calibration values determined are displayed.
Possible error messages during this process:
- X-Y-position not located. Possible causes:
- Position of coplanarity sensor is wrong because:
- In case of
V403.04: X-,Y- and Z-position incorrectly entered in real.ma (see Section 1.8.6.1).
- In case of
404.01: Wrong, i.e., old coplanarity module ("LCM150") - and thus the old
X-, Y- (and Z) -position - were entered.
- In the case of machines with
dual conveyors (left-hand or right-hand conveyor side = stationary):
distance washers (
total 2 mm thick) between the sensor bracket and the optional carrier
for nozzle changer were not installed or more/less than two disks per screw were installed ->
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5
1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service Edition 05/99
1 - 25
see Fig. 1.6.1 -> 5.
- In case of machines with a
single conveyor: Distance washers were installed at the
above location ( = incorrect).
- Focus outside of tolerances
Possible causes:
- Calibration tool damaged or not picked up.
- In case of V 403.04: Z-position for coplanarity sensor incorrectly entered in the file real.ma.
- Diameter of calibration tool not within tolerances
Possible cause:
- Nozzle projects over calibration tool -> Wrong nozzle picked up (= not 417).
● If desired, actuate the “Display” button to see the measured values.
● Terminate the menu “COPLANARITY”. Terminate the SITEST program.
● Answer “YES” to the question being displayed: “Store the data?”
The offset values for X, Y and Z are entered in the
real.ma data under coplanarity_2_x /.... _y /.... _z .
● Press EMERGENCY OFF and remove the calibration tool.
● As the final step, check whether the IC camera and flip-chip camera function.
1.8.8 In Case of Problems or Errors:
Check Position of Coplanarity Sensor (>
V 403.xx)
Fig. 1.8.1 Menu Structure “Software Options” (Station Computer)
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service
1 - 26
NOTE
For the execution of test commands 3 and 8 see Section 1.8.9, Run Data Protocol (German: ADP).
You can utilize test command 4 (see Fig. 1.8.1) to check whether the laser track strikes the leads.
- The component to be measured is optically centered after test command 4 is called up. Instead of being
moved over the coplanarity sensor, it is moved over the camera., i.e., the
measurement process is there-
fore
simulated.
- The midpoint of the IC camera (crosshairs) corresponds to the focus point of the coplanarity sensor.
1.8.8.6 Procedure (> V 403.xx)
● Execute only in case of software version 403.04 -> D:\DAT\SST.MA, speed factor:
If this value is > 200 reduce the value to 200 (= higher accuracy).
CAUTION O
It is not permissible to change the entered speed factor in the case of V 404.xx.
● Restart the machine to transfer the revised data.
● Activate the submenu “Test command 4” in the menu “Software options”
● Turn the cycle mode on.
● Move the PCB into the center conveyor (placement conveyor).
● Pick up the component during the cycle mode.
The component is optically centered after being picked up.
● Use “ALT 8” to switch the camera to the monitor.
● Move the component over the IC camera:
The component is moved to a position at which the first row of leads is over the IC camera.
During this process, the IC camera
simulates the coplanarity sensor.
The cross in the center of the screen represents the focal point of the coplanarity sensor.
The start and end positions of the scanning track are shown on the monitor.
NOTE
The order in which lead rows are positioned over the IC camera as shown in Fig. 1.8.2
corresponds to the
order of positioning and/or scanning during the coplanarity measurement.
During the simulation of the measurement, the error message
"Measurement error! Coplanarity cannot
execute command" is reported -> you can ignore this message.