JM-10维修调整要领书 - 第4页
维修调整要 领书 2-5 ． 贴装头提升 气缸的更换 ................................................................................................................ 2-8 2-6 ． 皮带的更换 ................................................................…
维修调整要领书
目 录
1 XY
装置
................................................................................................................................................. 1-1
1-1． 伺服电动机的更换 ....................................................................................................................... 1-1
1-1-1． X 电动机的更换 .................................................................................................................... 1-1
1-1-2． Y 电动机的更换 .................................................................................................................... 1-2
1-2． 限制传感器、原点附近传感器的更换 .......................................................................................... 1-3
1-2-1． X 轴限制传感器、X 轴原点附近传感器的更换 ..................................................................... 1-3
1-2-2． Y 轴限制传感器、Y 轴原点附近传感器的更换 ..................................................................... 1-5
1-2-3． 限位传感器的动作确认 ......................................................................................................... 1-7
1-3． 接近传感器的更换 ....................................................................................................................... 1-9
1-3-1． X 轴....................................................................................................................................... 1-9
1-3-2． Y 轴....................................................................................................................................... 1-9
1-3-3． X、Y 接近传感器的动作确认 ................................................................................................ 1-9
1-4． 塑料导轨的更换 ......................................................................................................................... 1-11
1-4-1． X 轴塑料导轨的更换 XY PLASTIC RAIL （货号 40077235） ...................................... 1-11
1-4-2． Y 轴塑料导轨的更换 XY PLASTIC RAIL （货号 40077235） ...................................... 1-12
1-5． XY 拖链电缆束线的更换要领说明 ............................................................................................. 1-13
1-5-1． 拆下 X 电缆 ......................................................................................................................... 1-13
1-5-2． 电缆标识（X）的确认 ........................................................................................................ 1-15
1-5-3． 电缆的装配 ......................................................................................................................... 1-16
1-5-4． 电缆粘连部的分离 .............................................................................................................. 1-18
1-5-5． 拆下 Y 轴电缆 ..................................................................................................................... 1-18
1-5-6． Y 轴拖链电缆标识的确认 .................................................................................................... 1-18
1-5-7． 电缆支座的装配 .................................................................................................................. 1-19
1-5-8． 贴片头周围的配线 .............................................................................................................. 1-22
2
贴装头装置
............................................................................................................................................ 2-1
2-1． 贴装头装置的更换和更换后的调整 .............................................................................................. 2-1
2-1-1． LNC 贴装头 .......................................................................................................................... 2-1
2-2． 电动机的更换 ............................................................................................................................... 2-3
2-2-1． Z 电动机（LNC 贴装头） ..................................................................................................... 2-3
2-2-2． θ 电动机（LNC 贴装头） ..................................................................................................... 2-5
2-3． Z 传感器的更换 ........................................................................................................................... 2-6
2-3-1． LNC 贴装头 .......................................................................................................................... 2-6
2-4． 激光传感器的更换 ....................................................................................................................... 2-7
2-4-1． LNC60 的更换 ...................................................................................................................... 2-7
维修调整要领书
2-5． 贴装头提升气缸的更换 ................................................................................................................ 2-8
2-6． 皮带的更换 .................................................................................................................................. 2-9
2-6-1． LNC 贴装头 .......................................................................................................................... 2-9
2-7． Z 滑动轴的更换 ......................................................................................................................... 2-10
2-8． 更换后重新调整项目一览 .......................................................................................................... 2-11
3
贴装头周边
............................................................................................................................................ 3-1
3-1． 喷射器的更换 ............................................................................................................................... 3-1
3-2． HMS 的更换................................................................................................................................. 3-3
3-2-1． HMS 头部的更换 .................................................................................................................. 3-3
3-2-2． 放大器的更换 ........................................................................................................................ 3-4
3-2-3． 贴标签 ................................................................................................................................... 3-5
3-2-4． HMS 高度调整 ...................................................................................................................... 3-5
3-3． 贴装头电路板的更换 .................................................................................................................... 3-6
3-3-1． 贴装头主电路板的更换 ......................................................................................................... 3-6
4 OCC
装配
.............................................................................................................................................. 4-1
4-1． OCC 装配件更换 ......................................................................................................................... 4-1
4-2． CCD 摄像机、镜头组件的更换.................................................................................................... 4-2
4-3． OCC 同轴／角度照明电路板组件的更换 ..................................................................................... 4-3
4-4． OCC 镀锡照明电路板组的更换 ................................................................................................... 4-4
4-5． 滤光镜的更换 ............................................................................................................................... 4-5
4-6． 对焦调整 ...................................................................................................................................... 4-7
4-7． OCC 照明的光亮调整 .................................................................................................................. 4-8
4-8． 更换后的重新调整一览 ................................................................................................................ 4-8
5
基板传送装置
........................................................................................................................................ 5-1
5-1． 传送皮带的更换 ........................................................................................................................... 5-1
5-2． 传送皮带轮的更换 ....................................................................................................................... 5-2
5-2-1． 传送皮带轮 A 组: E21117150A0 ........................................................................................... 5-2
5-3． 传送电动机的更换 ....................................................................................................................... 5-2
5-4． CONVEYOR RIGHT/CONVEYOR LEFT 传感器的更换 ............................................................. 5-3
5-5． CONVEYOR NEAR/COUT 传感器的更换 ................................................................................. 5-4
5-6． 支撑台 上升／下降 传感器（BU 上升／下降 传感器）的更换.................................................. 5-5
5-7． 减压阀的更换 ............................................................................................................................... 5-6
5-8． 轨道导轴的更换 ........................................................................................................................... 5-6
5-9． PWB 导板的更换 ........................................................................................................................ 5-7
5-10． 轴架的更换 ................................................................................................................................ 5-8
维修调整要领书
5-11． PWB 压板的更换 ....................................................................................................................... 5-9
5-12． 电磁阀的更换............................................................................................................................. 5-9
5-13． 气缸的更换 .............................................................................................................................. 5-10
6 CAL
块
.................................................................................................................................................. 6-1
6-1． CAL 基板组的更换 ....................................................................................................................... 6-1
6-2． 取出器的更换 ............................................................................................................................... 6-2
7 ATC ...................................................................................................................................................... 7-1
7-1． 气缸的更换 .................................................................................................................................. 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .............................................................................................. 7-2
7-3． 速度控制器的调整 ....................................................................................................................... 7-2
8
送料器台架、连接器托架
...................................................................................................................... 8-1
8-1． 整体图.......................................................................................................................................... 8-1
8-2． 驱动器气缸组的更换 .................................................................................................................... 8-2
8-3． 驱动器气缸的速度控制调整 ......................................................................................................... 8-4
8-4． 碗式送料器台架之定位传感器的更换 .......................................................................................... 8-5
8-5． 连接器托架 连接传感器的更换 ................................................................................................... 8-6
9
空气机器
............................................................................................................................................... 9-1
9-1． 数字压力开关的更换 .................................................................................................................... 9-1
9-1-1． 数字压力开关的调整 ............................................................................................................. 9-1
9-2． 滤清器的更换 ............................................................................................................................... 9-3
9-3． 真空计的更换 ............................................................................................................................... 9-4
9-4． 真空泵部件的更换 ....................................................................................................................... 9-5
10 SW
类
.................................................................................................................................................. 10-1
10-1． 按键开关的更换（EN 机型也相同） ....................................................................................... 10-1
10-2． 紧急停止开关的更换 ................................................................................................................ 10-2
10-3． 护罩打开开关的更换 ................................................................................................................ 10-3
10-3-1． 开关主体 ........................................................................................................................... 10-3
10-3-2． 操作键 ............................................................................................................................... 10-4
11
送料器跳起传感器的更换、调整
......................................................................................................... 11-1
12
其它机器
............................................................................................................................................. 12-1
12-1． LCD（视觉监视器）的更换 ..................................................................................................... 12-1
12-2． LCD 监视器的更换 .................................................................................................................. 12-2
12-2-1． LCD 监视器的更换 ........................................................................................................... 12-2
12-3． 系统盘的更换........................................................................................................................... 12-8