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SIPLACE 80 S-25 HM 2 Retrofitting Instructions: Matrix Tray Changer MTC on S-25 HM (Option) 01/01 Issue 2.8 Installing t he MTC 85 .H\ 1. Mach ine le g 2. Clamping screws Å At a convey or height of 830 mm: On the bot…
2 Retrofitting Instructions: Matrix Tray Changer MTC on S-25 HM (Option) SIPLACE 80 S-25 HM
2.8 Installing the MTC 01/01 Issue
84
Å Take the set-up gauge out of MTC tower 1.
Å Insert the set-up gauge into the hole of conveyor section 2 of the MTC that is NEXT TO the
PCB conveyor, as shown below in Fig. 2.8.2.
Å Use the hand crank to lower the MTC slowly (see Fig. 2.8.1) and exactly until the red ring of
the set-up gauge is barely visible (see Fig. 2.8.2).
CAUTION
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the lowering movement
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if the feeler
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move.
If the feeler does not move, the component changeover table is not in optimal contact with the
"Rail, component table".
The "Rail, component table" may not have been aligned correctly after reassembly, therefore the
centering pieces may not project the maximum distance into the holes.
In this case, move the WPC back out of the machine and repeat the process, beginning by adjust-
ing the height as described in Section 2.8.1.
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SIPLACE 80 S-25 HM 2 Retrofitting Instructions: Matrix Tray Changer MTC on S-25 HM (Option)
01/01 Issue 2.8 Installing the MTC
85
.H\
1. Machine leg
2. Clamping screws
Å At a conveyor height of 830 mm: On the bottom of the MTC machine frame, disassemble the
U-shaped cover plate so that the two clamping screws (see Fig. 2.8.3 -> Pos. 2) are accessible.
To accomplish this, loosen the 6 screws on the cover plate (size 3 Allen wrench).
Å Then align the MCT using fork wrenches, width across the flats 30 - 36, to adjust the machine
legs such that the air bubble of the fisheye is exactly in the middle of the adjustment gauge.
This is described in detail in the MTC User Manual.
Å During this process it is possible that you will ultimately have to correct the height of the MTC
again so that the red ring (see Fig. 2.8.2) is again just barely visible when the air bubble is in
the middle.
Å Lock the machine legs in this position with the clamping screws (see Fig. 2.8.3 -> Pos. 2):
socket hex head cap screws M8 (size 6).
Å Remove the setting gauge and return it to the enclosure in tower 1 of the MTC.
Å Re-install the cover plate of the MTC (6 screws, size 3 Allen wrench).
Width across the flat = 13
2 Retrofitting Instructions: Matrix Tray Changer MTC on S-25 HM (Option) SIPLACE 80 S-25 HM
2.8 Installing the MTC 01/01 Issue
86
CAUTION before CONNECTION the MTC
For operation at 110V~, the option for USA "110 V~ voltage module MTC" must be retrofitted.
For Japan the "External power supply MTC" must be retrofitted (see retrofit kits, in Section 2.5).
Å Connect the power supply and interface cable for the MTC and the component table (where
applicable, an existing second MTC including component table). The safety circuit of the MTC
and the component table is closed via the interface cable.
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Å In the case of machines WITH opening for MTC (up to approximately serial no. 450):
Hook the NEW "Component reject box MTC" onto the machine frame next to the MTC (see
Fig. 2.7.17).
If a second MTC has been retrofitted, do this at the other location too.
Å In the case of machines WITHOUT opening for MTC (up to approximately serial. no 449):
Place the new "component reject box table", Item no.: 00355146-01 (from the MTC retrofit kit),
on the component table immediately to the right of the MTC.
NOTICE:
It will be necessary to configure the type of reject box later in SITEST (see: Section 2.8.5).
Å If a movable component changeover table has to be connected at a location with no MTC, turn
the compressed air back ON at the main valve of the machine’s compressed air unit now. Turn
the machine back ON.
Connect the movable component changeover table as described in the User Manual.
Å Conduct a visual inspection to make certain that all empty-tape ends are correctly guided down
in the empty-tape duct.
Å Close all of the safety doors/covers and the machine’s safety hood.
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The software automatically recognizes the option MTC if both the MTC and the component table
were completely connected before the machine was turned ON (interface and power supply).
If this procedure was not followed, the option MTC can be activated later in SITEST:
Å In the basic menu of SITEST select -> Location integration (button).