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11 Component Handling 11.3 Optional Extension on the CO T 11.3.4 Compressed Air Supply for Bulkcase Feeders 204 Student Guide SIPLACE D-Series (FSE) 11.3.4 1 1 . 3 . 4 C o m p r e s s e d A ir S u p p ly f o r B u lk c a…

11 Component Handling

11.3.2 Additional Tape Reel Container for Di-series 11.3 Optional Extension on the COT

Student Guide SIPLACE D-Series (FSE) 203

11.3.2

11.3.2 Additional Tape Reel Container for Di-series

Additional Tape Reel Container for Di-series

11.3.3

11.3.3 External Power Supply

External Power Supply

To keep the time for setup changeovers to a minimum, the component trolleys can be set up at an ex-

ternal setup location. The feeder module functions and settings can also be checked there as part of the

preparations for operation. An external power supply unit is available for this purpose. The component

trolley is supplied with the required operating voltage and compressed air via a supply cable.

Technical data

Scope of delivery

▪ Voltage supply

▪ Power supply cables (European and US standards)

▪ Connection cables for the three machine types D1/D1i/D2/D2i, D3 and D4/D4i

Max. tape reel size Installation position of 3rd

holder

830 mm without splice detection 43.2 mm (17") Up

830 mm with splice detection 38.1 mm (15") Down

900 mm with splice detection 48.3 mm (19") Up

900 mm without splice detection 48.3 mm (19") Down

930 / 950 mm with or without splice detection 48.3 mm (19") Either

NOTICE

Cause of Hazard

For further details, refer to the installation guide for the "Adapter 3rd tape reel".

Additional Tape Reel Container (For only Di-Series)

Additional tape reel container is design to hold the 3

reel

component from the 3 x 8mm Feeder. Each Di-series

COT is able to fix up to maximum 2 pcs of the additional

tape reel containers.

Legend

1. Each container is fixed to the COT via 4 screws

2. Height of container depends on the mounting screw

holes (High Height)

3. Height of container depends on the mounting screw

holes (Low Height)

4. Partition Plates.

Line voltage 230 V~ ±5 %

120 V~ ±5 %

Compressed air connection max. 1.0 MPa (10 bar)

Output pressure Adjustable via valve

11 Component Handling

11.3 Optional Extension on the COT 11.3.4 Compressed Air Supply for Bulkcase Feeders

204 Student Guide SIPLACE D-Series (FSE)

11.3.4

11.3.4 Compressed Air Supply for Bulkcase Feeders

Compressed Air Supply for Bulkcase Feeders

11.3.5

11.3.5 Fixtures for S-Feeders

Fixtures for S-Feeders

Compressed air supply for bulkcase feeders

Legend

1. Compressed air distributor

2. 2 x screw DIN 912, M8x20

3. Feeder table plate

4. Brackets

5. Compressed air connections for bulkcase feeders

Bulkcase feeders require compressed air. The optional

compressed air supply for bulkcase feeders is available

for this purpose.

Installation is easy. The compressed air distributor (1) is

fixed with two screws (2) to the changeover table (3). The

compressed air distributor is then connected to the com-

ponent trolley compressed air supply. At the back of the

compressed air distributor, there is a row of brackets (4).

These fix the bulkcase feeder modules to the changeover

table, ensuring optimum compressed air supply.

Feeder fixtures (HF shown as example)

Legend

1. Feeder fixtures

2. Changeover Table

The Feeder-Fixing is an additional mechanical safety

precaution. It prevents accidental movement of the feed-

er on the changeover table. It excludes a head crash risk

with a wrong positioned feeder. The feeder-fixation is

mounted on the front side of the changeover table. The

claws fix the feeder feet. A feeder clamp can be installed

for each of the component trolleys.

11 Component Handling

11.3.6 Additional Communication unit for splice detection 11.4 Pneumatic Tape Cutter

Student Guide SIPLACE D-Series (FSE) 205

11.3.6

11.3.6 Additional Communication unit for splice detection

Additional Communication unit for splice detection

11.3.7

11.3.7 Waffle Pack Changer (WPC)

Waffle Pack Changer (WPC)

To add a WPC4 in to a D1/D1i (D3: ab SR/MC 605) machine the following Steps are necessary:

► Remove COT Location 1BE-Tisch Stellplatz 1 (D3: Location 2)

► Remove the empty-tape duct assembly.

► Remove the waste slide.

► Remove the changeover table stopper.

► Fit the fixed changeover table WPC4 and screw tight.

► Assemble the empty tape canal

► Insert the WPC, lower and align.

11.4

11.4 Pneumatic Tape Cutter

Pneumatic Tape Cutter

Additional Communication unit for splice detection

An additional communication unit for the option Tracea-

bility with splice detection is necessary. The splice sen-

sors on the communication unit inform the station

software when a new component lot (reel) is spliced on.

This sets the new fill level for this component automatical-

ly.

Legend

1. The additional communication unit is screwed into

place, together with the changeover table communi-

cation unit.

NOTICE

Cause of Hazard

. Take care not to confuse the WPC4 title with the Station numbering single WPCs

NOTICE

Cause of Hazard

With D1/D1i-Machine the S-feeders are on the right side of WPC4

With D3-Machine S-Feeders are left of the WPC4.

NOTICE

Cause of Hazard

The D4/D4i machine is used as an example to describe the pneumatic cutter.