00195440-05-SG_D-Series_FSE-EN - 第268页

16 Annex (FSE) 16.3 Calibration Steps and Individual Calibration Functions 268 Student Guide SIPLACE D-Series (FSE) 16.3 1 6 . 3 C a lib r a t io n S t e p s a n d I n d iv id u a l C a lib r a t io n F u n c t io n s Ca…

16 Annex (FSE)

16.2 Overview of Settings and Calibration Work

Student Guide SIPLACE D-Series (FSE) 267

calibrations

from the left to the right

reasons for

calibrations

Zero point corr. star-axis C&P-head

Zero point corr. Z-/ D-axis and basic

force sensor parameter TWIN-head

Calibrate MA-zero point both gantries

of the Placement Area PAx

Calibrate PCB camera

Calibrate RV-head (include

component camera offset and

single measure ment segment offset

I (only for checking offset)

single measure ment segment offset

II (only for checking offset)

Calibrate TWIN Head IC-camera

Calibrate TWIN Head FC-camera

Calibrate coplanarity module (ILD

2200 1 D-version)

Calibrate Feeder area (for D1 WPC

is considered)

Calibrate fixed PCB-corner(s)

Calibrate moveable Conveyor Edges

(rail(s))

Calibrate calibration tool position

Calibrate TWIN-nozzle changer X/Y-

position

Calibrate TWIN-nozzle changer

Nozzle pick up height

Calibrate C&P-nozzle changer X/Y-

position

Calibrate C&P-nozzle changer Pick

up height

Calibrate vacuum TWIN head

Travel area X / Y axis

Execute PCB-Mappings

Execute RV-Mappings

Execute IC-Mappings

ne ca

lib

(if

acemen

accuraccy have to be increased at

Replace / remount PCB-

camera

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Replace C&P-head

D/X/

Remount C&P-head

D/X/

Mechanical influence to the

segment guideance

D/X/

New Star zero point

correction

D/X/

compo-nent camera refer.

C&P head

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount

placement star

D/X/

Replace / remount Star

motor

D/X/

Replace / remount

Segment(s) TWIN-head

D1&D3

/X/ HF

w T H

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount TWIN-

head IC-camera

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount TWIN-

head FC-camera

D1&D3

/X/ HF

w TH

encoder incremental scale

X/Y

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

Replace / remount LASER

PCB stopper

D/X/

New teaching of fixed PCB-

conveyor side (fixed rail)

D/X/

Conveyor mode change

Right <--> Left side fixed

D/X/

Use Dual conveyor in Single

conveyor mode **

D/X/

Switch Dual conveyor to

dual conveyor mode

D/X/

zero point & calib. jig

position

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Replace / remount

component table

Replace / remount

coplanarity module

D1&D3

/X/ HF

w TH

mechanical influence to the

gantry

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&

D3/X

/HF

Replace / remount nozzle

changer TWIN-head

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount nozzle

changer C&P-head

D/X/

Recalibrate machine zero

point (all gantries of a

)

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Head modularity 6/12 C&P

D/X/

XH/

Head modularity

C&P->TWIN

D1&D3

/X/ HF

w T H

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

XH/

Head modularity

TWIN -> C&P

D1&D3

/X/ HF

w T H

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w T H

D/X/

XH/

Exchange Transport control

unit

D/X/

HF*

Firs t s etup (at m unich)

D/X/

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D/X/

XH/

Whole calibration of the gantry after head-or head front part disassembling if increased placement accuracy is expected or placement deviation is too high

For the 6 nozzle C&P-head we use 956 nozzles like for the 12 nozzle head.

With 956 nozzles is the lower end of the calibration tool exact in the focus level of the C&P-head component camera. We use 956 for DCA-camera option too.

NOTE !! Calibration of the HS / S / F machines have a different sequence because there is the calibration reference the component camera on the gantry.

Because of construction here, on HF is the reference is the PCB-camera.

* afterTeaching the fixed side 'Right conveyor'

** up to 410 mm Standard to the HS/S/F machines nothing to

calibrate. For larger dimensions on pure HF-

16 Annex (FSE)

16.3 Calibration Steps and Individual Calibration Functions

268 Student Guide SIPLACE D-Series (FSE)

16.3

16.3 Calibration Steps and Individual Calibration Functions

Calibration Steps and Individual Calibration Functions

Calibration step/individu-

al calibration function

For D4/

D4i

For D3 For D2/

D2i

For D1/

D1i

Comments

Programming basic parameters for the different axes

Axis parameter inputs

Zero point correction star

(acc. to label)

YES Before reference run 1 in

SITEST menu 'C&P head/

RV head' 'Axes' Star axis'

Zero point correction star

(after zero point correc-

tion calculation for star

axis)

YES

Zero point correction Z-

axis/ pretension / force

value

YES

With

TWIN

YES

With P&P

Save in Achs_ver.ma.

Selection calibration contents 'whole machine calibration'

Selection menu for cali-

bration contents

'All gantries' YES

Placement area 1 / 2 YES

Gantry 1 YES 'Forced selection'

Gantry 1 and/or 2

(1 and/or 4)

YES

Gantry 2 and/or 3 YES

Machine zero point per

placement area

YES Automatically in 'all heads/

cameras' with Vision im-

age

Optically center fiducial

at machine measure-

ment point with PCB

camera.

Measuring point PA1

and PA2

Measuring point PA1 As single step in: 'gantry'

'position calib' 'MA 0 point'

Correct X /Y axis zero

point correction by calcu-

lated offset.

Perform axis reference

run.

Save in Achs_ver.ma.

Calibrating PCB camera YES Automatically in 'all heads/

cameras' with Vision im-

age

Move to calibration tool

and

16 Annex (FSE)

16.3 Calibration Steps and Individual Calibration Functions

Student Guide SIPLACE D-Series (FSE) 269

calibrate the 2 mm PCB

camera fiducial at the 4

corners.

As single step in: 'gantry'

'PCB camera calibration'

Repeat measuring pro-

cedure.

Save in camera.xml.

Calibrating calibration tool

position

Selectable in 'all heads/ cameras' with

Vision image

Move to calibration tool

target position and

measure the 2 mm fidu-

cial center.

As single step in: 'gantry'

'position calib'

'calibration tool position'

Calibrating travel range X/

Y gantry axes

Selectable in 'all heads/ cameras'

Move X-axis to bumper

position / move to 0

pulse/ move to 2nd

bumper/ perform refer-

ence run several times.

As single step in: 'gantry'

'axes' 'X or Y axis ' 'travel

range'

Move Y-axis to bumper

position / move to 0

pulse/ move to 2nd

bumper/ perform refer-

ence run several times.

--> <--

PA with

single

gantry

-->

--> <-- Move Y-axis to bumper

outside position /SW exe-

cutes this for both gantries

in sequence / this deter-

mines the min. Y pos.1(2)

max. Y pos. 4 (3) - the oth-

er limit pos. is calculated /

perform reference run sev-

eral times.

Save in Achs_ver.ma.

Calibrating head height

(head 2 P&P module )

YES

With

TWIN

YES Automatically in 'all heads/

cameras'

Move TWIN segment/

P&P module to fixed con-

veyor side.

Calibration nozzle 517

As single step in: 'P&P

module' 'calib head' 'calibr.

head height'

Position Z-axis on top

edge of conveyor side.

Perform Z-axis reference

run.

Save in

Calibrating comp. camera

1 (head 2 P&P module)

YES

With

TWIN

YES Automatically in 'all heads/

cameras' with Vision im-

age

Move PCB camera to

calib. tool and calibrate.

Calibration nozzle 517

Calibration step/individu-

al calibration function

For D4/

D4i

For D3 For D2/

D2i

For D1/

D1i

Comments