00195440-05-SG_D-Series_FSE-EN - 第274页

16 Annex (FSE) 16.3 Calibration Steps and Individual Calibration Functions 274 Student Guide SIPLACE D-Series (FSE) I f t h e W P C i s r e c o g n i z e d by SITEST on the D1/D1i table, chang eover table 1 will be calib…

16 Annex (FSE)

16.3 Calibration Steps and Individual Calibration Functions

Student Guide SIPLACE D-Series (FSE) 273

The position of the flexi-

ble conveyor side when

moving apart is meas-

ured in 30 (12 dual con-

veyor) steps.

As single step in 'convey-

or' 'calibrate conveyor'

The position of the flexi-

ble conveyor side when

moving together is meas-

ured in 30 steps.

Save in conveyor control

'backup in TSP.MA'.

Calibrating the conveyor

widths

YES

As single step in 'convey-

or' 'calibrate conveyor'

Save in conveyor control. Can be manually set e.g.

to 100 mm. This is then

the basis for 'conveyor

width nominal value' with

tolerance.

PCB reference corner YES

Adjust conveyor width

automatically to board

width with SW e.g. 100

mm.

As single step in 'gantry'

'gantry positions'

Place the board (no need

to put it on the LB posi-

tion) into the input con-

veyor.

PCB is automatically

moved in and clamped

into place.

The gantry positions the

PCB camera into the cur-

rently programmed X/Y

position. The operator

teaches the new position

with the PCB camera.

When you exit the teach

menu, the data will be ac-

cepted.

Save in REAL.MA.

Calibrating the Pickup Po-

sition

YES

Place zero point gauge

(iron) on changeover ta-

ble 1, track 1.

As single step in 'convey-

or' 'calibrate conveyor'

PCB camera centers 1.5

mm drilling for the pickup

coordinates of track 1.

The pickup positions of the

different feeders are be-

tween these coordinates.

Calibration step/individu-

al calibration function

For D4/

D4i

For D3 For D2/

D2i

For D1/

D1i

Comments

16 Annex (FSE)

16.3 Calibration Steps and Individual Calibration Functions

274 Student Guide SIPLACE D-Series (FSE)

If the WPC is recognized

by SITEST on the D1/D1i

table, changeover table 1

will be calibrated with

track 61 and 90. If the

WPC is OFF, calibration

will be performed from

track 1 to 90.

Repeat the function for

track 90 (track 72 for D4/

D4i).

For precision purposes,

only use one 'iron' per lo-

cation, so that the feeder

pickup position in the table

center is not affected.

Repeat this function for

all other changeover ta-

bles.

Save in REAL.MA.

Calibrating the closed vac-

uum

For (head 2 P&P module)

YES

With

TWIN

YES In 'P&P module' 'calibrate

head'

The TWIN module picks

up a 518 nozzle from the

nozzle changer.

518 nozzle

The 518 nozzle is moved

to the top edge of the

conveyor side, to meas-

ure the vacuum.

The rubber membrane of

the 518 nozzle is sealed

onto the edge of the con-

veyor side. The measured

vacuum is the same as the

closed vacuum value for

the C&P heads.

Save in --- …. … the closed vacuum is

measured at each refer-

ence run.

Zero adjustment vacuum

For (head 2 P&P module)

YES

With

TWIN

YES In 'P&P module' 'head

board'

The air blast vacuum is

adjusted to '0'.

The compressed air sup-

ply is disabled.

This is the real '0' state.

The vacuum difference is

measured and after reac-

tivation, the electronic

control valve is set to the

new 0 value.

The nozzle must not be

manually blocked/closed.

Save in control valve

EPROM

Calibrating the zero point

correction D/Di-axis

For (head 2 P&P module)

YES

With

TWIN

YES In 'P&P module' 'calibrate

head'

Calibration step/individu-

al calibration function

For D4/

D4i

For D3 For D2/

D2i

For D1/

D1i

Comments

16 Annex (FSE)

16.3 Calibration Steps and Individual Calibration Functions

Student Guide SIPLACE D-Series (FSE) 275

Replace the current noz-

zle on the TWIN module

with the special calibra-

tion nozzle, according to

the SW message.

The gantry moves the

TWIN module above the

component (IC) camera.

Within a +/-5° tolerance,

the SW determines the

angle correction.

Save in Achs_ver.ma.

Calibration menus reserved for SIPLACE Service

FCCS for digital cameras White adjustment of hard-

ware required.

The PCB camera cali-

brates the calibration tool

carrier position after this

carrier has been moved

into the PCB conveyor

and clamped into place.

Other PCB camera test

measurements follow.

All cameras programmed

in the Config.ma file are

brightness calibrated via

a whiteness adjustment

measurement.

Save in camera EPROM! The results can be saved

in the calibration value

XML file.

Checking the star mounting

position in the magnetic

neutral position

The star mounting posi-

tion is checked by com-

paring the magnetic

neutral position with the

'zero position of segment

1'.

A deviation of up to 95x 1/

1000° is tolerated by the

SW.

Should errors occur, re-

mount the placement

star on the star motor

shaft.

Calibration step/individu-

al calibration function

For D4/

D4i

For D3 For D2/

D2i

For D1/

D1i

Comments