00195440-05-SG_D-Series_FSE-EN - 第4页

Contents 4 Student Guide SIPLACE D-Series (FSE) 4.1 Overview 53 4.1.1 Communicati on Structure D1 53 4.1.2 Communicati on Structure D2 53 4.1.3 Communicati on Structure D3 54 4.1.4 Communicati on Structure D4 54 4.1.5 Co…

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Contents
Student Guide SIPLACE D-Series (FSE) 3
Table of Contents
1 General Information 13
1.1 SIPLACE on the World Wide Web (WWW) 13
2 Operational Safety 15
2.1 Safety Instructions 15
2.1.1 Safety of Operators and Other Persons 15
2.1.2 Safety of Plants and Equipment 15
2.2 Warning Labels 15
2.3 Safety Instructions for Moving the Component Trolley 15
2.3.1 Position of Controls for Docking and Undocking the Component Trolley 16
2.4 Safety Equipment 17
2.4.1 Switches and Buttons on the Placement Machine 17
2.4.1.1 Position of Switches and Buttons on the Placement Machine17
2.4.1.2 Position of Protective Switches on the Placement Machine 19
2.4.1.3 Functions 19
2.4.2 Safety and signaling circuit 20
2.4.2.1 Safety Circuit Function 20
2.4.2.2 Safety Loops 21
2.5 ESD Guidelines 21
3 Overview 23
3.1 General 23
3.1.1 Specifications 23
3.1.1.1 SIPLACE D4/D4i Specifications – Excerpt 23
3.1.2 SIPLACE D4/D4i Configuration 25
3.2 Machine Overview Comparison D1/D1i to D4/D4i 25
3.3 Possible Options for D/Di-Series Machines 27
3.3.1 Machine Options 27
3.3.2 Conveyor Options 28
3.4 Assemblies 28
3.4.1 General Overview of Assemblies 29
3.4.2 Sectors 30
3.4.3 Axis Unit and Computer Unit 31
3.4.3.1 Computer Unit 31
3.4.3.2 Computer Unit Di (Single BoxPC) 32
3.4.3.3 Control Unit Comparison D1/D1i to D4/D4i 33
3.4.3.4 Axis Unit 34
3.4.4 Pneumatic Unit 36
3.4.4.1 D1/D1i/D2/D2i Pneumatic Unit 36
3.4.5 Gantry 37
3.4.5.1 General 37
3.4.6 Changeover Table Components 38
3.4.6.1 Overview of S-Feeder 38
3.4.7 C&P12 Head DLM3 39
3.4.7.1 General 39
3.4.7.2 Overview of Functions for Star Stations 1-12 40
3.4.7.3 Position and Function of the Individual Star Stations 40
3.4.8 SIPLACE Vision 41
3.4.8.1 SIPLACE Vision - Sensor Overview 41
3.4.9 Conveyor system 46
3.4.9.1 General 47
3.4.9.2 Single Conveyor Construction 48
3.4.9.3 Dual Conveyor Construction 49
3.4.10 Waffle Pack Changer (WPC) 49
3.5 Room for Your Sketches and Notes 50
4 Communication and Control 53
Contents
4 Student Guide SIPLACE D-Series (FSE)
4.1 Overview 53
4.1.1 Communication Structure D1 53
4.1.2 Communication Structure D2 53
4.1.3 Communication Structure D3 54
4.1.4 Communication Structure D4 54
4.1.5 Communication Structure D1i 54
4.1.6 Communication Structure D2i 55
4.1.7 Communication Structure D4i 55
4.1.8 Networking Overview 56
4.2 Network 56
4.2.1 Checking the Network Addresses 56
4.2.1.1 Station Computer 56
4.2.1.2 Machine Controller 58
4.3 CAN Bus 59
4.3.1 Communication in SIPLACE D1/D1i 59
4.3.2 Communication in SIPLACE D2/D2i 60
4.3.3 Communication in SIPLACE D3 61
4.3.4 Communication in SIPLACE D4/D4i 62
4.3.5 CAN Bus Terminating Resistors 63
4.3.5.1 CAN Bus Terminator 63
4.3.6 CAN I/O Module and Interface – Differences Between the Various D/Di-Series
Machines
65
4.3.6.1 CAN I/O Module - Inputs and Outputs 67
4.3.7 File Name Codes for Downloading 67
4.3.8 Communication Siplace Vision 70
4.3.8.1 Communication During Image Acquisition 71
4.3.9 CAN Bus Processor Board on the Gantry Head Distributor 71
4.3.9.1 CAN BUS-Controlled Functions on the C&P12 Head 71
4.3.10 CAN Bus Communication with Axis Controller 72
4.4 Room for Your Sketches and Notes 74
5 Energy and Compressed Air Supply 77
5.1 Overview 77
5.2 Power Supply Unit 77
5.2.1 Overview of Power Supply 78
5.2.1.1 Overview of Power Supply D1/D1i/D2/D2i 78
5.2.1.2 Overview of Power Supply D3 79
5.2.1.3 Overview of Power Supply D4/D4i 80
5.2.2 Overview of Power Supply 80
5.2.3 Input Voltage 83
5.2.4 Naming Convention of Connectors and Cables 83
5.2.5 Assemblies in Sector 1 84
5.2.6 Assemblies in Sector 2 85
5.2.7 Assemblies in Sector 3 85
5.2.8 Assemblies in Sector 4 86
5.2.9 Voltages in the Power Supply Unit After Switching On 86
5.2.10 Power Supply for Axis Unit 87
5.3 Pneumatic System 87
5.3.1 Vacuum Generation at C&P Heads - General Information 87
5.3.2 Overview Pneumatic System 89
5.3.3 Pneumatic Unit 90
5.3.3.1 Overview of Pneumatic Unit 90
5.3.3.2 Compressed Air Distributor Block 91
5.3.3.3 Switch ON Sequence for Pneumatic Units 92
5.3.3.4 Main Valve X89 for Regulation of Compressed Air 92
5.3.3.5 Monitoring the Compressed Air 93
5.3.3.6 Safety Valve X90 93
5.3.4 Compressed Air Supply to Tape Cutter 94
5.3.5 Bulk Case System 94
5.4 Room for Your Sketches and Notes 95
Contents
Student Guide SIPLACE D-Series (FSE) 5
6 Reference Run 97
6.1 Reference Run (D/Di-Series) 97
6.1.1 Overview 97
6.1.2 Conveyor Reference Run 97
6.1.3 Axis Reference Run 97
6.1.3.1 Head Axis Reference Run 97
6.1.3.2 Gantry Axis Reference Run 99
6.1.4 Vacuum Reference Run 101
6.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement 101
6.1.4.2 Determining the Vacuum and Threshold Values 102
6.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position102
6.1.4.4 Nozzle Scanning 103
6.1.5 Height Reference Run 104
6.1.5.1 Head Height Check and Nozzle Length Measurement 104
6.1.5.2 Nozzle Length Measurement in the Component Sensor 104
6.1.6 Repeating Measurement of Values During Placement 105
6.2 P&P Reference Run 105
6.2.1 Reference run at Z axis 105
6.2.2 Reference run at D- axis 106
6.2.3 Vacuum check 106
6.2.4 Height Reference Run 107
6.3 Room for Your Sketches and Notes 108
7 Axis Dynamics 111
7.1 Axis Dynamic Basics 111
7.2 Position Measuring System 115
7.2.1 Track Signals and Zero Pulse Signal 115
7.2.2 Zero Pulse at the Track Signal Encoder 116
7.2.2.1 FSE Note 117
7.3 Axis Control Assemblies 118
7.3.1 Axis Controller 119
7.3.2 Axes on D/Di-Series Machine Types and Head Modularity 119
7.3.3 Servo Amplifier TBS .. and SDS ... 122
7.3.4 Overview of Axis Unit 123
7.3.5 D/Di-Series Servo Positions 123
7.3.6 Servo Card Positions for SIPLACE D3 124
7.4 Gantry Axis Control 125
7.4.1 Track Signals and Zero Pulse 125
7.4.2 Checking the X-Axis Dynamics 125
7.4.2.1 Overview 125
7.4.2.2 Measurement Setup with Adapter Board for A364 126
7.4.2.3 Switches and Switch Settings 126
7.4.2.4 X-axis Travel Profiles for C&P12 127
7.4.2.5 X-Axis Travel Time Table (D1/D2/D1i/D2i) 127
7.4.2.6 X-Axis Travel Time Table (D3) 127
7.4.2.7 X-Axis Travel Time Table (D4/D4i) 128
7.4.3 Checking the Y-Axis Dynamics 128
7.4.3.1 Measurement Setup 128
7.4.3.2 Y-Axis Travel Profiles for C&P12 128
7.4.3.3 Y Axis Travel Time Table (D1/D2/D1i/D2i) 129
7.4.3.4 Y-Axis Travel Time Table (D3) 129
7.4.3.5 Y-Axis Travel Time Table (D4/D4i) 129
7.5 Axis Control C&P6/12 130
7.5.1 Positioning Time for C&P6 Head 130
7.5.2 Positioning Time for C&P12 Head 130
7.6 Room for Your Sketches and Notes 131
8Gantry 133