00195440-05-SG_D-Series_FSE-EN - 第5页

Contents Student Guide SIPLACE D-Series (FSE) 5 6 Reference Run 97 6.1 Reference Run (D/Di- Series) 97 6.1.1 Overview 97 6.1.2 Conveyor Reference Run 97 6.1.3 Axis Reference Run 97 6.1.3.1 Head Axis Reference Run 97 6.1.…

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Contents
4 Student Guide SIPLACE D-Series (FSE)
4.1 Overview 53
4.1.1 Communication Structure D1 53
4.1.2 Communication Structure D2 53
4.1.3 Communication Structure D3 54
4.1.4 Communication Structure D4 54
4.1.5 Communication Structure D1i 54
4.1.6 Communication Structure D2i 55
4.1.7 Communication Structure D4i 55
4.1.8 Networking Overview 56
4.2 Network 56
4.2.1 Checking the Network Addresses 56
4.2.1.1 Station Computer 56
4.2.1.2 Machine Controller 58
4.3 CAN Bus 59
4.3.1 Communication in SIPLACE D1/D1i 59
4.3.2 Communication in SIPLACE D2/D2i 60
4.3.3 Communication in SIPLACE D3 61
4.3.4 Communication in SIPLACE D4/D4i 62
4.3.5 CAN Bus Terminating Resistors 63
4.3.5.1 CAN Bus Terminator 63
4.3.6 CAN I/O Module and Interface – Differences Between the Various D/Di-Series
Machines
65
4.3.6.1 CAN I/O Module - Inputs and Outputs 67
4.3.7 File Name Codes for Downloading 67
4.3.8 Communication Siplace Vision 70
4.3.8.1 Communication During Image Acquisition 71
4.3.9 CAN Bus Processor Board on the Gantry Head Distributor 71
4.3.9.1 CAN BUS-Controlled Functions on the C&P12 Head 71
4.3.10 CAN Bus Communication with Axis Controller 72
4.4 Room for Your Sketches and Notes 74
5 Energy and Compressed Air Supply 77
5.1 Overview 77
5.2 Power Supply Unit 77
5.2.1 Overview of Power Supply 78
5.2.1.1 Overview of Power Supply D1/D1i/D2/D2i 78
5.2.1.2 Overview of Power Supply D3 79
5.2.1.3 Overview of Power Supply D4/D4i 80
5.2.2 Overview of Power Supply 80
5.2.3 Input Voltage 83
5.2.4 Naming Convention of Connectors and Cables 83
5.2.5 Assemblies in Sector 1 84
5.2.6 Assemblies in Sector 2 85
5.2.7 Assemblies in Sector 3 85
5.2.8 Assemblies in Sector 4 86
5.2.9 Voltages in the Power Supply Unit After Switching On 86
5.2.10 Power Supply for Axis Unit 87
5.3 Pneumatic System 87
5.3.1 Vacuum Generation at C&P Heads - General Information 87
5.3.2 Overview Pneumatic System 89
5.3.3 Pneumatic Unit 90
5.3.3.1 Overview of Pneumatic Unit 90
5.3.3.2 Compressed Air Distributor Block 91
5.3.3.3 Switch ON Sequence for Pneumatic Units 92
5.3.3.4 Main Valve X89 for Regulation of Compressed Air 92
5.3.3.5 Monitoring the Compressed Air 93
5.3.3.6 Safety Valve X90 93
5.3.4 Compressed Air Supply to Tape Cutter 94
5.3.5 Bulk Case System 94
5.4 Room for Your Sketches and Notes 95
Contents
Student Guide SIPLACE D-Series (FSE) 5
6 Reference Run 97
6.1 Reference Run (D/Di-Series) 97
6.1.1 Overview 97
6.1.2 Conveyor Reference Run 97
6.1.3 Axis Reference Run 97
6.1.3.1 Head Axis Reference Run 97
6.1.3.2 Gantry Axis Reference Run 99
6.1.4 Vacuum Reference Run 101
6.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement 101
6.1.4.2 Determining the Vacuum and Threshold Values 102
6.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position102
6.1.4.4 Nozzle Scanning 103
6.1.5 Height Reference Run 104
6.1.5.1 Head Height Check and Nozzle Length Measurement 104
6.1.5.2 Nozzle Length Measurement in the Component Sensor 104
6.1.6 Repeating Measurement of Values During Placement 105
6.2 P&P Reference Run 105
6.2.1 Reference run at Z axis 105
6.2.2 Reference run at D- axis 106
6.2.3 Vacuum check 106
6.2.4 Height Reference Run 107
6.3 Room for Your Sketches and Notes 108
7 Axis Dynamics 111
7.1 Axis Dynamic Basics 111
7.2 Position Measuring System 115
7.2.1 Track Signals and Zero Pulse Signal 115
7.2.2 Zero Pulse at the Track Signal Encoder 116
7.2.2.1 FSE Note 117
7.3 Axis Control Assemblies 118
7.3.1 Axis Controller 119
7.3.2 Axes on D/Di-Series Machine Types and Head Modularity 119
7.3.3 Servo Amplifier TBS .. and SDS ... 122
7.3.4 Overview of Axis Unit 123
7.3.5 D/Di-Series Servo Positions 123
7.3.6 Servo Card Positions for SIPLACE D3 124
7.4 Gantry Axis Control 125
7.4.1 Track Signals and Zero Pulse 125
7.4.2 Checking the X-Axis Dynamics 125
7.4.2.1 Overview 125
7.4.2.2 Measurement Setup with Adapter Board for A364 126
7.4.2.3 Switches and Switch Settings 126
7.4.2.4 X-axis Travel Profiles for C&P12 127
7.4.2.5 X-Axis Travel Time Table (D1/D2/D1i/D2i) 127
7.4.2.6 X-Axis Travel Time Table (D3) 127
7.4.2.7 X-Axis Travel Time Table (D4/D4i) 128
7.4.3 Checking the Y-Axis Dynamics 128
7.4.3.1 Measurement Setup 128
7.4.3.2 Y-Axis Travel Profiles for C&P12 128
7.4.3.3 Y Axis Travel Time Table (D1/D2/D1i/D2i) 129
7.4.3.4 Y-Axis Travel Time Table (D3) 129
7.4.3.5 Y-Axis Travel Time Table (D4/D4i) 129
7.5 Axis Control C&P6/12 130
7.5.1 Positioning Time for C&P6 Head 130
7.5.2 Positioning Time for C&P12 Head 130
7.6 Room for Your Sketches and Notes 131
8Gantry 133
Contents
6 Student Guide SIPLACE D-Series (FSE)
8.1 Mechanical Layout 133
8.1.1 Y-Axis Construction 133
8.1.1.1 Y-Axis Technical Data 134
8.1.2 X-Axis Mechanical Structure 134
8.1.3 Y-Axis Mechanical Structure 135
8.2 Overall Gantry Design 135
8.3 Pneumatic Connections on the Gantry 138
8.4 Settings 138
8.4.1 Travel Ranges and Speed Monitoring at the D4/D4i (A364) 138
8.4.2 Gantry Settings 140
8.4.2.1 Fitting the Incremental Scale 141
8.4.2.2 FSE Note 141
8.5 Room for Your Sketches and Notes 142
9 C&P Placement Heads 145
9.1 Overview 145
9.1.1 Technical Data C&P12 145
9.1.2 Camera Modularity on C&P 12 Head 146
9.1.3 Overview of C&P6/12 Head Parts 146
9.1.4 C&P Head Placement Construction 147
9.1.4.1 Hardware - new features for C&P head 147
9.1.4.2 Placement Head Differences Between DLM 2/1 and DLM3 148
9.1.4.3 Kamera-Modularität 148
9.1.4.4 Focus Level of C&P Component Camera 149
9.1.4.5 Nozzle Changer Features 149
9.1.4.6 Nozzle Changer for 12 Segment C&P Head 150
9.1.4.7 Neuerungen in der SW 150
9.1.5 Compressed Air Supply on C&P Head 151
9.1.5.1 Vacuum Generator 151
9.1.5.2 Placement Head Function Check 151
9.1.6 Throughput Test for Vacuum Holding Circuit 152
9.1.7 Overview of Blast Air Supply 153
9.1.8 Overview of Vacuum Supply 154
9.1.9 Air Blast and Vacuum Supply - Description 154
9.2 Placement Procedure 155
9.2.1 Working Position on Placement Head 155
9.2.2 C&P12 in Basic Setting Star 15° 155
9.2.3 Boards – Position Recognition 155
9.2.3.1 Temperature Compensation 156
9.2.3.2 PCB Position Recognition - Centering the PCB Fiducials 156
9.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0°or90°) 157
9.2.5 Checking the Nozzle Length for Component Recognition 158
9.2.6 NOTE: 158
9.2.7 Detailed Rotation of DP Station 1.Swivel In 158
9.2.8 Positioning into Pickup Angle 159
9.2.9 Positioning into Placement Angle 159
9.2.10 Detailed rotation of DP station, 3. Swivel Out 160
9.2.11 Optical Nozzle State Recognition (Nozzle Scanning) 160
9.2.12 Air Blast Control During Placement 160
9.2.13 BE-Presence 161
9.2.13.1 Component Sensor Functional Description 161
9.3 Travel Profile - Pickup 162
9.3.1 Z Axis Down 162
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down 162
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down 163
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down 164
9.3.1.4 Standard Mode for Smaller Components (<6x6mm²) Picked Up with Early Vacuum,
Z-Axis Down>
164
9.3.2 Z Axis Up 166
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up 166
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards 166