00195440-05-SG_D-Series_FSE-EN - 第6页

Contents 6 Student Guide SIPLACE D-Series (FSE) 8.1 Mechanical Layout 133 8.1.1 Y-Axis Construction 133 8.1.1.1 Y-Axis Technical Data 134 8.1.2 X-Axis Mechani cal Stru cture 134 8.1.3 Y-Axis Mechani cal Stru cture 135 8.…

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Contents
Student Guide SIPLACE D-Series (FSE) 5
6 Reference Run 97
6.1 Reference Run (D/Di-Series) 97
6.1.1 Overview 97
6.1.2 Conveyor Reference Run 97
6.1.3 Axis Reference Run 97
6.1.3.1 Head Axis Reference Run 97
6.1.3.2 Gantry Axis Reference Run 99
6.1.4 Vacuum Reference Run 101
6.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement 101
6.1.4.2 Determining the Vacuum and Threshold Values 102
6.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position102
6.1.4.4 Nozzle Scanning 103
6.1.5 Height Reference Run 104
6.1.5.1 Head Height Check and Nozzle Length Measurement 104
6.1.5.2 Nozzle Length Measurement in the Component Sensor 104
6.1.6 Repeating Measurement of Values During Placement 105
6.2 P&P Reference Run 105
6.2.1 Reference run at Z axis 105
6.2.2 Reference run at D- axis 106
6.2.3 Vacuum check 106
6.2.4 Height Reference Run 107
6.3 Room for Your Sketches and Notes 108
7 Axis Dynamics 111
7.1 Axis Dynamic Basics 111
7.2 Position Measuring System 115
7.2.1 Track Signals and Zero Pulse Signal 115
7.2.2 Zero Pulse at the Track Signal Encoder 116
7.2.2.1 FSE Note 117
7.3 Axis Control Assemblies 118
7.3.1 Axis Controller 119
7.3.2 Axes on D/Di-Series Machine Types and Head Modularity 119
7.3.3 Servo Amplifier TBS .. and SDS ... 122
7.3.4 Overview of Axis Unit 123
7.3.5 D/Di-Series Servo Positions 123
7.3.6 Servo Card Positions for SIPLACE D3 124
7.4 Gantry Axis Control 125
7.4.1 Track Signals and Zero Pulse 125
7.4.2 Checking the X-Axis Dynamics 125
7.4.2.1 Overview 125
7.4.2.2 Measurement Setup with Adapter Board for A364 126
7.4.2.3 Switches and Switch Settings 126
7.4.2.4 X-axis Travel Profiles for C&P12 127
7.4.2.5 X-Axis Travel Time Table (D1/D2/D1i/D2i) 127
7.4.2.6 X-Axis Travel Time Table (D3) 127
7.4.2.7 X-Axis Travel Time Table (D4/D4i) 128
7.4.3 Checking the Y-Axis Dynamics 128
7.4.3.1 Measurement Setup 128
7.4.3.2 Y-Axis Travel Profiles for C&P12 128
7.4.3.3 Y Axis Travel Time Table (D1/D2/D1i/D2i) 129
7.4.3.4 Y-Axis Travel Time Table (D3) 129
7.4.3.5 Y-Axis Travel Time Table (D4/D4i) 129
7.5 Axis Control C&P6/12 130
7.5.1 Positioning Time for C&P6 Head 130
7.5.2 Positioning Time for C&P12 Head 130
7.6 Room for Your Sketches and Notes 131
8Gantry 133
Contents
6 Student Guide SIPLACE D-Series (FSE)
8.1 Mechanical Layout 133
8.1.1 Y-Axis Construction 133
8.1.1.1 Y-Axis Technical Data 134
8.1.2 X-Axis Mechanical Structure 134
8.1.3 Y-Axis Mechanical Structure 135
8.2 Overall Gantry Design 135
8.3 Pneumatic Connections on the Gantry 138
8.4 Settings 138
8.4.1 Travel Ranges and Speed Monitoring at the D4/D4i (A364) 138
8.4.2 Gantry Settings 140
8.4.2.1 Fitting the Incremental Scale 141
8.4.2.2 FSE Note 141
8.5 Room for Your Sketches and Notes 142
9 C&P Placement Heads 145
9.1 Overview 145
9.1.1 Technical Data C&P12 145
9.1.2 Camera Modularity on C&P 12 Head 146
9.1.3 Overview of C&P6/12 Head Parts 146
9.1.4 C&P Head Placement Construction 147
9.1.4.1 Hardware - new features for C&P head 147
9.1.4.2 Placement Head Differences Between DLM 2/1 and DLM3 148
9.1.4.3 Kamera-Modularität 148
9.1.4.4 Focus Level of C&P Component Camera 149
9.1.4.5 Nozzle Changer Features 149
9.1.4.6 Nozzle Changer for 12 Segment C&P Head 150
9.1.4.7 Neuerungen in der SW 150
9.1.5 Compressed Air Supply on C&P Head 151
9.1.5.1 Vacuum Generator 151
9.1.5.2 Placement Head Function Check 151
9.1.6 Throughput Test for Vacuum Holding Circuit 152
9.1.7 Overview of Blast Air Supply 153
9.1.8 Overview of Vacuum Supply 154
9.1.9 Air Blast and Vacuum Supply - Description 154
9.2 Placement Procedure 155
9.2.1 Working Position on Placement Head 155
9.2.2 C&P12 in Basic Setting Star 15° 155
9.2.3 Boards – Position Recognition 155
9.2.3.1 Temperature Compensation 156
9.2.3.2 PCB Position Recognition - Centering the PCB Fiducials 156
9.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0°or90°) 157
9.2.5 Checking the Nozzle Length for Component Recognition 158
9.2.6 NOTE: 158
9.2.7 Detailed Rotation of DP Station 1.Swivel In 158
9.2.8 Positioning into Pickup Angle 159
9.2.9 Positioning into Placement Angle 159
9.2.10 Detailed rotation of DP station, 3. Swivel Out 160
9.2.11 Optical Nozzle State Recognition (Nozzle Scanning) 160
9.2.12 Air Blast Control During Placement 160
9.2.13 BE-Presence 161
9.2.13.1 Component Sensor Functional Description 161
9.3 Travel Profile - Pickup 162
9.3.1 Z Axis Down 162
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down 162
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down 163
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down 164
9.3.1.4 Standard Mode for Smaller Components (<6x6mm²) Picked Up with Early Vacuum,
Z-Axis Down>
164
9.3.2 Z Axis Up 166
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up 166
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards 166
Contents
Student Guide SIPLACE D-Series (FSE) 7
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Start" 167
9.4 Travel Profiles - Placement 168
9.4.1 Z Axis Down 168
9.4.1.1 Standard Mode - Placement: Z-Axis Down 168
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down 169
9.4.1.3 Placement: Z Axis Upwards "Creep to Target Position" 170
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement 170
9.4.2 Z Axis Up 171
9.4.2.1 Standard Mode - Placement: Z-Axis Up 171
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" 172
9.5 Settings 172
9.5.1 Boards at C&P12 172
9.5.1.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 172
9.5.1.2 Description of LEDs on the Gantry Head Distributor 174
9.5.1.3 Vision Board (Digital) 175
9.5.1.4 CAN 16 bit processor board (TQ module) 175
9.5.1.5 SP_12 Digital Intermediate Distributor [00330648-05] 176
9.5.2 Overview of Settings on the C&P6/12 177
9.6 Room for Your Sketches and Notes 179
10 P&P and TWIN Heads 181
10.1 Overview 181
10.1.1 Technical Data Twin Head 181
10.1.2 Overview – Twin Head in D/Di-Series 182
10.1.3 Vacuum generator TwinHead 183
10.2 Twin Head Pickup and Place Cycle 184
10.2.1 Twin Head Placement Principle 184
10.2.2 Preparations for Component Pickup (Module 1) 184
10.2.2.1 Component Pickup (Module1) 185
10.2.3 Preparations for Component Pickup (Module 2) 186
10.2.3.1 Picking up the Component (Module 2) 186
10.2.4 Preparations for Placement (Module 1 Component) 187
10.2.4.1 Placement (Module 1 Component) 188
10.3 P&P Head Main Board 188
10.4 Nozzle Changer Position and Assembly 190
10.4.1 Nozzle Changer Position in D3 190
10.4.2 Assembly of Nozzle Changer Magazines 190
10.4.3 Functions 191
10.5 Overview of Positioning Times for TwinHead 192
10.6 Room for Your Sketches and Notes 193
11 Component Handling 195
11.1 Overview 195
11.1.1 Technical Data - Changeover Tables 196
11.1.2 Changeover Table Construction 197
11.1.3 Changeover Table 198
11.2 Setting the Height of the Changeover Table 199
11.2.1 Adjusting the Component Trolley Height 200
11.3 Optional Extension on the COT 201
11.3.1 Holder for the Third Tape Reel on 3x8mm S Feeder Modules 201
11.3.2 Additional Tape Reel Container for Di-series 203
11.3.3 External Power Supply 203
11.3.4 Compressed Air Supply for Bulkcase Feeders 204
11.3.5 Fixtures for S-Feeders 204
11.3.6 Additional Communication unit for splice detection 205
11.3.7 Waffle Pack Changer (WPC) 205
11.4 Pneumatic Tape Cutter 205
11.4.1 Overview of Pneumatic Cutter with Empty Tape Duct 206
11.4.2 Structure and Function of the Pneumatic Tape Cutter 206