00195440-05-SG_D-Series_FSE-EN - 第7页

Contents Student Guide SIPLACE D-Series (FSE) 7 9.3.2.3 Benefits of the Special Mode "Slow Speed Upw ards" and " C reep Spe ed Start" 167 9.4 Travel Profiles - Placement 168 9.4.1 Z Axis Down 168 9.4.…

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Contents
6 Student Guide SIPLACE D-Series (FSE)
8.1 Mechanical Layout 133
8.1.1 Y-Axis Construction 133
8.1.1.1 Y-Axis Technical Data 134
8.1.2 X-Axis Mechanical Structure 134
8.1.3 Y-Axis Mechanical Structure 135
8.2 Overall Gantry Design 135
8.3 Pneumatic Connections on the Gantry 138
8.4 Settings 138
8.4.1 Travel Ranges and Speed Monitoring at the D4/D4i (A364) 138
8.4.2 Gantry Settings 140
8.4.2.1 Fitting the Incremental Scale 141
8.4.2.2 FSE Note 141
8.5 Room for Your Sketches and Notes 142
9 C&P Placement Heads 145
9.1 Overview 145
9.1.1 Technical Data C&P12 145
9.1.2 Camera Modularity on C&P 12 Head 146
9.1.3 Overview of C&P6/12 Head Parts 146
9.1.4 C&P Head Placement Construction 147
9.1.4.1 Hardware - new features for C&P head 147
9.1.4.2 Placement Head Differences Between DLM 2/1 and DLM3 148
9.1.4.3 Kamera-Modularität 148
9.1.4.4 Focus Level of C&P Component Camera 149
9.1.4.5 Nozzle Changer Features 149
9.1.4.6 Nozzle Changer for 12 Segment C&P Head 150
9.1.4.7 Neuerungen in der SW 150
9.1.5 Compressed Air Supply on C&P Head 151
9.1.5.1 Vacuum Generator 151
9.1.5.2 Placement Head Function Check 151
9.1.6 Throughput Test for Vacuum Holding Circuit 152
9.1.7 Overview of Blast Air Supply 153
9.1.8 Overview of Vacuum Supply 154
9.1.9 Air Blast and Vacuum Supply - Description 154
9.2 Placement Procedure 155
9.2.1 Working Position on Placement Head 155
9.2.2 C&P12 in Basic Setting Star 15° 155
9.2.3 Boards – Position Recognition 155
9.2.3.1 Temperature Compensation 156
9.2.3.2 PCB Position Recognition - Centering the PCB Fiducials 156
9.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0°or90°) 157
9.2.5 Checking the Nozzle Length for Component Recognition 158
9.2.6 NOTE: 158
9.2.7 Detailed Rotation of DP Station 1.Swivel In 158
9.2.8 Positioning into Pickup Angle 159
9.2.9 Positioning into Placement Angle 159
9.2.10 Detailed rotation of DP station, 3. Swivel Out 160
9.2.11 Optical Nozzle State Recognition (Nozzle Scanning) 160
9.2.12 Air Blast Control During Placement 160
9.2.13 BE-Presence 161
9.2.13.1 Component Sensor Functional Description 161
9.3 Travel Profile - Pickup 162
9.3.1 Z Axis Down 162
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down 162
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down 163
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down 164
9.3.1.4 Standard Mode for Smaller Components (<6x6mm²) Picked Up with Early Vacuum,
Z-Axis Down>
164
9.3.2 Z Axis Up 166
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up 166
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards 166
Contents
Student Guide SIPLACE D-Series (FSE) 7
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Start" 167
9.4 Travel Profiles - Placement 168
9.4.1 Z Axis Down 168
9.4.1.1 Standard Mode - Placement: Z-Axis Down 168
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down 169
9.4.1.3 Placement: Z Axis Upwards "Creep to Target Position" 170
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement 170
9.4.2 Z Axis Up 171
9.4.2.1 Standard Mode - Placement: Z-Axis Up 171
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" 172
9.5 Settings 172
9.5.1 Boards at C&P12 172
9.5.1.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 172
9.5.1.2 Description of LEDs on the Gantry Head Distributor 174
9.5.1.3 Vision Board (Digital) 175
9.5.1.4 CAN 16 bit processor board (TQ module) 175
9.5.1.5 SP_12 Digital Intermediate Distributor [00330648-05] 176
9.5.2 Overview of Settings on the C&P6/12 177
9.6 Room for Your Sketches and Notes 179
10 P&P and TWIN Heads 181
10.1 Overview 181
10.1.1 Technical Data Twin Head 181
10.1.2 Overview – Twin Head in D/Di-Series 182
10.1.3 Vacuum generator TwinHead 183
10.2 Twin Head Pickup and Place Cycle 184
10.2.1 Twin Head Placement Principle 184
10.2.2 Preparations for Component Pickup (Module 1) 184
10.2.2.1 Component Pickup (Module1) 185
10.2.3 Preparations for Component Pickup (Module 2) 186
10.2.3.1 Picking up the Component (Module 2) 186
10.2.4 Preparations for Placement (Module 1 Component) 187
10.2.4.1 Placement (Module 1 Component) 188
10.3 P&P Head Main Board 188
10.4 Nozzle Changer Position and Assembly 190
10.4.1 Nozzle Changer Position in D3 190
10.4.2 Assembly of Nozzle Changer Magazines 190
10.4.3 Functions 191
10.5 Overview of Positioning Times for TwinHead 192
10.6 Room for Your Sketches and Notes 193
11 Component Handling 195
11.1 Overview 195
11.1.1 Technical Data - Changeover Tables 196
11.1.2 Changeover Table Construction 197
11.1.3 Changeover Table 198
11.2 Setting the Height of the Changeover Table 199
11.2.1 Adjusting the Component Trolley Height 200
11.3 Optional Extension on the COT 201
11.3.1 Holder for the Third Tape Reel on 3x8mm S Feeder Modules 201
11.3.2 Additional Tape Reel Container for Di-series 203
11.3.3 External Power Supply 203
11.3.4 Compressed Air Supply for Bulkcase Feeders 204
11.3.5 Fixtures for S-Feeders 204
11.3.6 Additional Communication unit for splice detection 205
11.3.7 Waffle Pack Changer (WPC) 205
11.4 Pneumatic Tape Cutter 205
11.4.1 Overview of Pneumatic Cutter with Empty Tape Duct 206
11.4.2 Structure and Function of the Pneumatic Tape Cutter 206
Contents
8 Student Guide SIPLACE D-Series (FSE)
11.4.2.1 Technical data 207
11.4.2.2 Pneumatic Scheme Tape Cutter 207
11.4.3 Tape Cutter Control Unit 207
11.4.3.1 FSE Note 208
11.4.4 Empty Tape Duct 208
11.4.5 Feeder Modules 209
11.5 Room for Your Sketches and Notes 210
12 Modular Conveyor 213
12.1 Functions 213
12.1.1 Clamping 213
12.1.2 Width adjustment 213
12.1.3 Checking the PCB position on the conveyor sections 213
12.1.4 Stopping the PCB 214
12.1.5 "Long Board" Option HF 214
12.1.6 "Alignment Pin" Option 214
12.1.7 Lifting table 214
12.1.8 Firmware Functions 214
12.1.9 Conveyor Control TSP 201 215
12.1.10 Conveyor Control TSP 301 215
12.1.11 Overview – Conveyor Systems in D/Di-Series 215
12.1.12 Measuring Points and Belt Tensions for D1/D1i/D2/D2i Conveyor 217
12.1.13 Measuring Points and Belt Tensions for D3 Conveyor 217
12.1.14 Measuring Points and Belt Tensions for D4/D4i Conveyor 218
12.1.15 Overview of Flexible Single Conveyor 218
12.1.16 Overview of Flexible Dual Conveyor 219
12.2 Technical data 219
12.2.1 Technical Data - Single Conveyor 219
12.2.2 Technical Data - Dual Conveyor 220
12.3 Conveyor Settings 220
12.3.1 Setting the Fixed Conveyor Side (Single and Dual Conveyor)220
12.3.1.1 General Notes 220
12.3.1.2 Setting the Fixed Conveyor Side (Single and Dual Conveyor) 224
12.3.2 Conveyor Control 226
12.3.2.1 TSP 201 226
12.3.2.2 TSP 301 228
12.4 Room for Your Sketches and Notes 231
13 Head Modularity 233
13.1 Head Modularity D1/D1i/D2/D2i 233
13.2 Head Modularity D3 234
13.3 Head Modularity D4/D4i 235
13.4 Servo Positions D4/D4i/D2/D2i 235
13.5 D/Di-Series Servo Positions 236
13.6 Room for Your Sketches and Notes 238
14 SITEST 241
14.1 Overview SITEST 241
14.1.1 Starting/Terminating the Test Program 241
14.1.1.1 Starting 241
14.1.1.2 Terminating the Program 242
14.1.2 SITEST Overview 603 243
14.2 Calibration 244
14.2.1 Calibration - General Sequence 245
14.2.2 Requirements for Calibration of Nozzle Changers in the SIPLACE D/Di Machines 245
14.2.3 C&P Head 246
14.3 Calibration Basics 247
14.3.1 Travel Range 247