00195440-05-SG_D-Series_FSE-EN - 第8页

Contents 8 Student Guide SIPLACE D-Series (FSE) 11.4.2.1 Technical data 207 11.4.2.2 Pneumatic Sch eme Tape Cutter 207 11.4.3 Tape Cutter Contro l Unit 2 07 11.4.3.1 FSE Note 208 11.4.4 Empty Tape Duct 208 11.4.5 Feeder …

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Contents
Student Guide SIPLACE D-Series (FSE) 7
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Start" 167
9.4 Travel Profiles - Placement 168
9.4.1 Z Axis Down 168
9.4.1.1 Standard Mode - Placement: Z-Axis Down 168
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down 169
9.4.1.3 Placement: Z Axis Upwards "Creep to Target Position" 170
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement 170
9.4.2 Z Axis Up 171
9.4.2.1 Standard Mode - Placement: Z-Axis Up 171
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" 172
9.5 Settings 172
9.5.1 Boards at C&P12 172
9.5.1.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 172
9.5.1.2 Description of LEDs on the Gantry Head Distributor 174
9.5.1.3 Vision Board (Digital) 175
9.5.1.4 CAN 16 bit processor board (TQ module) 175
9.5.1.5 SP_12 Digital Intermediate Distributor [00330648-05] 176
9.5.2 Overview of Settings on the C&P6/12 177
9.6 Room for Your Sketches and Notes 179
10 P&P and TWIN Heads 181
10.1 Overview 181
10.1.1 Technical Data Twin Head 181
10.1.2 Overview – Twin Head in D/Di-Series 182
10.1.3 Vacuum generator TwinHead 183
10.2 Twin Head Pickup and Place Cycle 184
10.2.1 Twin Head Placement Principle 184
10.2.2 Preparations for Component Pickup (Module 1) 184
10.2.2.1 Component Pickup (Module1) 185
10.2.3 Preparations for Component Pickup (Module 2) 186
10.2.3.1 Picking up the Component (Module 2) 186
10.2.4 Preparations for Placement (Module 1 Component) 187
10.2.4.1 Placement (Module 1 Component) 188
10.3 P&P Head Main Board 188
10.4 Nozzle Changer Position and Assembly 190
10.4.1 Nozzle Changer Position in D3 190
10.4.2 Assembly of Nozzle Changer Magazines 190
10.4.3 Functions 191
10.5 Overview of Positioning Times for TwinHead 192
10.6 Room for Your Sketches and Notes 193
11 Component Handling 195
11.1 Overview 195
11.1.1 Technical Data - Changeover Tables 196
11.1.2 Changeover Table Construction 197
11.1.3 Changeover Table 198
11.2 Setting the Height of the Changeover Table 199
11.2.1 Adjusting the Component Trolley Height 200
11.3 Optional Extension on the COT 201
11.3.1 Holder for the Third Tape Reel on 3x8mm S Feeder Modules 201
11.3.2 Additional Tape Reel Container for Di-series 203
11.3.3 External Power Supply 203
11.3.4 Compressed Air Supply for Bulkcase Feeders 204
11.3.5 Fixtures for S-Feeders 204
11.3.6 Additional Communication unit for splice detection 205
11.3.7 Waffle Pack Changer (WPC) 205
11.4 Pneumatic Tape Cutter 205
11.4.1 Overview of Pneumatic Cutter with Empty Tape Duct 206
11.4.2 Structure and Function of the Pneumatic Tape Cutter 206
Contents
8 Student Guide SIPLACE D-Series (FSE)
11.4.2.1 Technical data 207
11.4.2.2 Pneumatic Scheme Tape Cutter 207
11.4.3 Tape Cutter Control Unit 207
11.4.3.1 FSE Note 208
11.4.4 Empty Tape Duct 208
11.4.5 Feeder Modules 209
11.5 Room for Your Sketches and Notes 210
12 Modular Conveyor 213
12.1 Functions 213
12.1.1 Clamping 213
12.1.2 Width adjustment 213
12.1.3 Checking the PCB position on the conveyor sections 213
12.1.4 Stopping the PCB 214
12.1.5 "Long Board" Option HF 214
12.1.6 "Alignment Pin" Option 214
12.1.7 Lifting table 214
12.1.8 Firmware Functions 214
12.1.9 Conveyor Control TSP 201 215
12.1.10 Conveyor Control TSP 301 215
12.1.11 Overview – Conveyor Systems in D/Di-Series 215
12.1.12 Measuring Points and Belt Tensions for D1/D1i/D2/D2i Conveyor 217
12.1.13 Measuring Points and Belt Tensions for D3 Conveyor 217
12.1.14 Measuring Points and Belt Tensions for D4/D4i Conveyor 218
12.1.15 Overview of Flexible Single Conveyor 218
12.1.16 Overview of Flexible Dual Conveyor 219
12.2 Technical data 219
12.2.1 Technical Data - Single Conveyor 219
12.2.2 Technical Data - Dual Conveyor 220
12.3 Conveyor Settings 220
12.3.1 Setting the Fixed Conveyor Side (Single and Dual Conveyor)220
12.3.1.1 General Notes 220
12.3.1.2 Setting the Fixed Conveyor Side (Single and Dual Conveyor) 224
12.3.2 Conveyor Control 226
12.3.2.1 TSP 201 226
12.3.2.2 TSP 301 228
12.4 Room for Your Sketches and Notes 231
13 Head Modularity 233
13.1 Head Modularity D1/D1i/D2/D2i 233
13.2 Head Modularity D3 234
13.3 Head Modularity D4/D4i 235
13.4 Servo Positions D4/D4i/D2/D2i 235
13.5 D/Di-Series Servo Positions 236
13.6 Room for Your Sketches and Notes 238
14 SITEST 241
14.1 Overview SITEST 241
14.1.1 Starting/Terminating the Test Program 241
14.1.1.1 Starting 241
14.1.1.2 Terminating the Program 242
14.1.2 SITEST Overview 603 243
14.2 Calibration 244
14.2.1 Calibration - General Sequence 245
14.2.2 Requirements for Calibration of Nozzle Changers in the SIPLACE D/Di Machines 245
14.2.3 C&P Head 246
14.3 Calibration Basics 247
14.3.1 Travel Range 247
Contents
Student Guide SIPLACE D-Series (FSE) 9
14.3.1.1 Position of Calibration Tool 247
14.3.2 Component Camera 247
14.3.3 Nozzle Changer (C&P Head) 249
14.3.4 Calibrating and Teaching Machine Positions 249
14.3.4.1 Conveyor Sides 249
14.3.4.2 Calibrating the Conveyor Width 249
14.3.4.3 PCB Reference Corner 250
14.3.4.4 Pickup Position (Calibrating the Changeover Table) 250
14.3.5 PCB Mapping 250
14.3.5.1 Preparation for Mapping 250
14.3.5.2 Procedure: 251
14.3.6 Head Mapping (C&P Head) 252
14.3.7 New Functions in SITEST 253
14.3.7.1 Transport Menu 253
14.3.7.2 Function Firmware Download 254
14.3.7.3 Head Modularity for SIPLACE D/Di-Series 255
14.4 Room for Your Sketches and Notes 258
15 SIPLACE Measuring Tools 261
15.1 SIPLACE Axis Tester (SAT) [03002801-01] 261
15.1.1 Scope of Delivery 263
15.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 263
15.3 Adjustment Aid for Changeover Table [00120040-01] 264
16 Annex (FSE) 265
16.1 Overview of Calibration Tools 265
16.2 Overview of Settings and Calibration Work 265
16.3 Calibration Steps and Individual Calibration Functions 268
16.4 Backup of Machine Data Without Disk Drives 276
16.4.1 Error / problem 276
16.4.2 Backup with Data Network 276
16.4.3 Backup of Machine Data on CD 276
16.4.4 Machine Data Backup with the Fast SYSTEM Recovery Software Option 276
16.4.5 #?
16.4.6 Settings on SIPLACE Pro Computer 276
16.4.7 Settings at Station Computer 278
16.4.8 Additional Information 279
16.5 Backup of Machine Data on CD 279
16.6 SIPLACE Vision - Sensor Overview 279
16.6.1 Digital PCB Camera (Type 34) 280
16.6.1.1 Technical data 280
16.6.1.2 Fiducial Criteria 280
16.6.1.3 Inkspot Criteria 281
16.6.2 Optional Digital Component Camera C&P12 (Type 38) 282
16.6.2.1 Technical data 282
16.6.3 Digital Component Camera C&P12 (Type 28) 282
16.6.3.1 Technical data 282
16.6.4 Component Camera C&P12 (Optional, Type 29) 283
16.6.4.1 Technical data 283
16.6.5 Component Camera C&P12 (Optional, Type 30) 284
16.6.5.1 Technical data 284
16.6.6 Component Camera (Standard Type 36, Option Type 33) 285
16.6.6.1 Technical data 285
16.7 Room for Your Sketches and Notes 286