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SIPLACE 80 S/ F/G Service M anual 5 Gantri es Edition 04/97 5 - 11 5.3 Rep laci ng the Endle ss and Cut To othed Be lt of the X-Axis 5.3.1 Spare Parts, Auxiliary Materials and Equipment – 1 Brecofl ex too thed belt, f ro…

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5 Gantries SIPLACE 80 S/F/G Service Manual
Edition 04/97
5 - 10
Fit the ribbon cable holder and plug the two ribbon cables into the conversion board.
Now carry out a complete adjustment of the x axis (see adjustment instructions).
Toothed belt Endless toothed belt 12ATS5/280-E6/8
Adjustment with belt tension meas. device
Frequency prior to cont. operation:
460 Hz ± 1 Hz
Frequency after cont. operation:
440 Hz ± 1 Hz
Table 5.2 - 1 Required setting for the x-axis endless toothed belt
SIPLACE 80 S/F/G Service Manual 5 Gantries
Edition 04/97
5 - 11
5.3 Replacing the Endless and Cut Toothed Belt of the
X-Axis
5.3.1 Spare Parts, Auxiliary Materials and Equipment
1 Brecoflex toothed belt, from item no. 00302872-02 (cut toothed belt)
1 Synchroflex toothed belt 10T5/295, from item no. 00304890-0118549-01 (endless toothed belt)
1 Belt tensioning key for SIPLACE 80, from item no. 02108015-01
Belt tension measuring device, from item no. 00326015-01
5.3.2 Removal
NOTE
OOO
You should comply with the safety instructions given in Section 1.
Undo the four hexagon socket screws of the drive motor and remove the entire X-drive motor. (See Sec-
tion 5.2).
Remove the placement head (see Section 9).
Loosen the endless toothed belt of the X axis (see Section 5.3.1).
Undo the fastening screw (hexagon socket screw) of the belt wheel by gripping the opposite end with a
standard screw driver (see Fig. 5.3.1).
Remove the belt wheel together with the shaft by carefully pressing the shaft out from behind and lifting the
belt wheel up and away.
Watch out for the belt wheel shim washer.
NOTE
O
Each belt wheel is adjusted separately with its own shim washer. This shim washer must be reused with its
own belt wheel if the belt is to run precisely.
Now remove the defective endless toothed belt.
5 Gantries SIPLACE 80 S/F/G Service Manual
Edition 04/97
5 - 12
Fig. 5.3.1 Replacing the cut toothed belt of the x axis
Key to Fig. 5.3.1.
5.3.3 Installation
Insert the new endless toothed belt and fit the belt wheel.
Fit the x-axis cut toothed belt.
Mount the x-axis drive motor (see Section 5.2.3).
Tension the endless toothed belt in accordance with Table 5.2 - 1, Page 10 and the cut toothed belt in
accordance with Table 5.3 - 1.
Fit the placement head. After this adjust the placement machine.
1 Belt wheel 2 Belt wheel shaft
3 Endless toothed belt 4 Turnbuckle
5 Cut toothed belt
Toothed belt Cut toothed belt 32AT5 1755
Adjustment with belt tension measuring
device
Frequency prior to cont. operation Frequency after cont. operation
42 Hz ± 1Hz 39 Hz ± 1Hz
Table 5.3 - 1 Required setting for the x-axis cut toothed belt