80S-15贴片机 - 第463页
10 Si plac e G au tom atic g lue ap plic ator SIPLA CE 80 S/80 F/G Servi ce Ma nua l Ed itio n 06 /98 10 - 48 Fig. 1 0.3.9 Diagr am: S pee d and P ga in for z ax es Fig. 10 .3.10 Di agram: P gain t oo low for z a xes Ol …
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 44
10.3.6.2 Axis settings
Settings for adjusting the offset
Settings for adjusting the speed (potentiometer tacho)
Settings for adjusting the positioning quality (P gain)
Axis X1 Y1 X2 Y2 Z 1-3
Mode 1
4 4
4 4 4
Position deviation
100 100
100 100 10
KI
0 0
0 0 0
Position
200,000 500,000
0 0 0
Tab. 10.3.1 Settings for adjusting the offset
Axis X1 Y1 X2 Y2 Z 1-3
Mode 1 4 4 4 4 4
Position deviation
5 5
2 210
KI 1 1 1 10
Speed
10 10
10 10 4
Acceleration 150 200 100 100 100
Deceleration
150 200
50 50 50
Positioning distance
Waiting time 900ms
100,000 - 300,000 300,000 - 550,000 0 - 2,800 0 - 2,800 0 - 400
Achievable time
980 ± 15 1200 ± 15
119 ± 5 119 ± 5 39 ± 2
Tab. 10.3.2 Settings for adjusting the speed (potentiometer tacho)
Axis X1 Y1 X2 Y2 Z 1-3 Z 1-3
Mode 1 4 4 4 4 4 4
Setting distance
195,000
-
205,000
395,000
-
405,000
0
-
2,800
0
-
2,800
New calibra-
tion tool com-
partment;
current sensor
Old calibra-
tion tool com-
partment;
current sensor
Speed, control dis-
tance 1
Waiting time 900ms
120,000
-
280,000
350,000
-
450,000
-- - -
Time (ms)
815 ± 10 580 ± 10 -- - -
Speed, control dis-
tance 2
Waiting time 900ms
100,000
-
300,000
300,000
-
500,000
0
-
2,800
0
-
2,800
New calibra-
tion tool com-
partment;
current sensor
Old calibra-
tion tool com-
partment;
current sensor
Time (ms)
980 ± 10 990 ± 10
119 ± 5 119 ± 5 52 ± 2 47 ± 2
Tab. 10.3.3 Settings for adjusting the positioning quality (P gain)
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
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Settings for checking the positioning quality/basic data
Axis X1 Y1 X2 Y2 Z 1-3
Mode 1 60 60 60 60 4
Mode 3
34
5 5 0
Positional deviation 55 2 2 10
Speed
10 10
10 10 4
Acceleration 150 200 100 100 100
Deceleration
150 200
50 50 50
KP 33 10 10 10
KI
11
1 1 0
Distance
Waiting time 900ms
Distance table Distance table
0
-
2,800
0
-
2,800
Time (ms)
Table Table
130 ±10 130 ± 10
Minimum quality
Deviation after end
signal
5 dgt 50 ms 5 dgt 50 ms
2 dgt
50 ms
2 dgt
50 ms
Tab. 10.3.4 Settings for checking the positioning quality/basic data
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 46
10.3.6.3 Adjusting the dynamic behavior of the z axes
Preparation
● Set up glue application heads 1, 2 and 3 with a full glue cartridge.
● Carry out the zero point correction for the z axis(es), if necessary. Ensure that the zero point correction for
the z axis(es) was entered correctly in the MA data.
● Carry out a head reference run.
● Use an RC filter for the current curve (see Fig. 10.3.7).
Adjusting the offset
● Connect the axis testing device to the Z axis board. Use the momentary-contact switch on the axis testing
device to select position display 4 to 6 corresponding to the z axis concerned.
● Set the axis position to 0 ± 1 digits using the offset potentiometer on the servo board.
● Check: The position display must not fluctuate from the value by more than 1 digits.
Setting the speed
● Set the axis testing device to time measurement (set the toggle switch to -1), rotary switch, axis 0 to 2.
● Ensure that the space beneath the z axis is clear.
● Start the axis in continuous mode. Distance: 0 to 400 digits.
● Increase the P gain on the servo board until the axis can be easily positioned.
● Use the tacho potentiometer on the servo board to set the end message signal to 39 ms ± 2 ms (Z dis-
tance down, see Fig. 10.3.8).
● Check: the positioning time for z axis down must be 39 ms ± 2 ms and z axis up must be 40 ms ± 2 ms.
Adjusting the positioning quality
● Push the glue application head to be set over the calibration tool compartment.
● Start the axis in continuous mode. Distance: 0 to pos. calibration tool compartment for the "current sensor"
positioning type.
● Use the ratio potentiometer on the servo board to increase/reduce the P gain until the rising edge of the
setpoint value (at the transition to the position control) clearly starts to round off (see Fig. 10.3.9).
● The current curve must not rise sharply as shown in Fig. 10.3.11.
Input Test point Signal Coupling Y deflection Trigger X deflection
CH1 Axis test box,
setpoint value
BNC socket
Setpoint
value
DC 1.00 V/Div
CH 1
neg. edge
10%
pre-trigger
10 ms
GND
CH2
Test point 6,
servo board
Actual cur-
rent value
DC 2.00 V/Div
GND
CH3
GND
CH4 Axis test box,
end signal BNC
socket
End signal DC 5.00 V/Div
GND
Tab. 10.3.5 Z axis adjustment: connecting and setting an oscilloscope
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
10 - 47
● Readjust the speed using the tacho potentiometer on the servo board:
- If you are using the old metal calibration tool compartment, the positioning time for z axis down must
be 47 ms ± 2 ms.
- If you are using the new plastic calibration tool compartment, the positioning time for z axis down must
be 52 ms ± 2 ms.
● Check: If the P gain is set incorrectly, the setpoint value will not round off or the current curve will rise
sharply (see Fig. 10.3.10 or Fig. 10.3.11).
- Old calibration tool compartment: positioning time for axis down = approximately 47 ms ± 2 ms, axis
up = 49 ms ± 2 ms.
- New calibration tool compartment: positioning time the axis down = approximately 52 ms ± 2 ms, axis
up = 54 ms ± 2 ms.
Checking the offset
See "Adjusting the offset".
Reset the MA data to basic data (see table 10.3.4) and reference the axis.
Fig. 10.3.8 Diagram: Speed and P gain for z axes
MP6 current curve of servo board
End signal
If distance: 000000-000400
V: 10
acceleration: 100
deceleration: 50
Time approx. 39ms +- 2ms
Vnom value
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 48
Fig. 10.3.9 Diagram: Speed and P gain for z axes
Fig. 10.3.10 Diagram: P gain too low for z axes
Old calibration tool
compartment
End signal
If distance: 000000-calibration
part compartment
v: 10
acceleration: 100
deceleration: 50
time approx. 47 ms +- 2ms
Vnom value
P gain o.k.
MP6 current curve of servo board
Old calibration tool
compartment
MP6 current curve of servo
board
End signal
If distance: 000000-calibrating
path compartment
V: 10
acceleration: 100
deceleration: 50
Vnom value
P gain too low
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
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Fig. 10.3.11 Diagram: P gain too high for z axes
10.3.6.4 Adjusting the dynamic behavior of the X2/Y2 axis
Preparation
● Set up glue application heads 1 and 2 with a full glue cartridge.
● Carry out a head reference run.
● Use an RC filter for the current curve (see Fig. 10.3.7).
Input Test point Signal Coupling Y deflection Trigger X deflection
CH1 Axis test box,
setpoint value
BNC socket
Setpoint
value
DC 5.00 V/Div
CH4
10% pre-
trigger
20 ms
GND
CH2
Test point 6,
servo board
Actual cur-
rent value
DC 1.00 V/Div
GND
CH3 Axis test box,
position
deviation
BNC socket
Position
deviation
DC 200 mV/Div
GND
CH4 Axis test box,
end signal
BNC socket
End signal DC 5.00 V/Div
GND
Tab. 10.3.6 Parameters for setting the oscilloscope: Adjusting the dynamic behavior of the X2/Y2 axis
Old pos. calibration tool
compartment
MP6 current curve of servo board
End signal
P gain too high
If distance: 000000- pos. cali-
bration tool compartment
v: 10
acceleration: 100
deceleration: 50
time approx 47ms +- 2 ms
Vnom value
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
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Adjusting the offset
● Connect the axis testing device to the axis board. Select the axis on the axis testing device (2 or 3).
● Change the MA data for adjusting the offset using the values in the table 10.3.1.
Then reference the axis.
● Use the offset potentiometer on the servo board to set the axis position to 0 ± 1 digits.
● Check: the position display must not deviate from the value 0 by more than 1 digit.
Setting the speed
● Change the MA data for setting the tacho using the values in the table 10.3.2.
Then reference the axis.
● Set the axis testing device to time measurement (set the toggle switch to -1) and set the rotary switch for
axis 0 to 1.
● Start the axis in continuous mode. Distance: 0 to 2,800 digits.
● Increase the P gain on the servo board until the axis can be easily positioned.
● Use the tacho potentiometer on the servo board to set the end message signal to 119 ms ± 5 ms.
● Check: the positioning time must be 119 ms ± 5 ms (measured with a suitable P gain).
Adjusting the P gain
● Set the MA data as for setting the tacho.
● Start the axis in continuous mode. Distance: 0 to 2,800 digits.
● Use the ratio potentiometer on the servo board to increase the P gain until a slight tendency to vibrate can
be seen on the current curve.
● Increase/reduce the P gain until the position deviation no longer dips or rises (see Fig. 10.3.13 to Fig.
10.3.14).
● Use the tacho potentiometer on the servo board to adjust the speed to 119 ms ± 5 ms.
● Check: Start the axis in continuous mode. Distance: 0 to 2,800 digits.
- The P gain must be set so that the position deviation no longer dips or rises.
- For a distance of 0 to 2,800 digits, the positioning time must be 119 ms ± 5 ms.
Checking the positioning quality in accordance with table 10.3.4
● Reset the MA data to the basic data and reference the axis.
● Start the axis in continuous mode. Distance: 0 to 2,800 digits.
● 50 ms after the end signal, the position deviation must not exceed 2 digits.
Checking the offset
See "Adjusting the offset".
Reset the MA data to basic data (see Table 10.3.4) and reference the axis (all axes).
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
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Fig. 10.3.12 Speed and P gain for the X2 axis (P gain OK)
Fig. 10.3.13 Speed and P gain for the X2 axis (P gain too low)
Vnom value
MP6 current curve of servo board
Positional deviation
End signal
P gain OK
If distance: 000000-002800
v: 10 accel.: 100 decel.: 50
Vnom value
MP6 current curve of servo board
Positional deviation
End signal
P gain too low
If distance: 000000-002800
v: 10 accel.: 100 decel.: 50
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 52
Fig. 10.3.14 Speed and P gain for the X2 axis (P gain too high)
10.3.6.5 X axis
General preparatory work
● The gluing heads and cameras must be fitted in order to set the axes.
● Use an RC filter to record the current curve and the diagnostic strip test point signal.
● Carry out a head reference sequence and an x reference sequence.
● Switch the machine on for approximately 30 minutes.
Setting the offset
Preparation:
● Connect an axis test box to the axis board and set the position display to axis number 0.
● Change the MA data for offset adjustment and reference the axis (see Table 10.3.1).
● Position the X axis at 200,000.
Setting:
● Use the offset potentiometer on the servo board to set the axis position to 200,000 ± 1 digit.
Check:
● The axis position display should not deviate from the value of 200,000 by more than 1 digit.
Vnom value
MP6 current curve of servo board
Positional deviation
End signal
P gain too high.
Current oscillating
If distance: 000000-002800
V: 10 accel.: 100 decel.: 50
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
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Setting the speed (see Fig. 10.3.15)
Preparation:
● Change the MA data for adjusting the speed and then reference the axis (see Table 10.3.2)
● Connect an axis test box to the axis board and set to time measurement - axis 0.
● Set the axis to continuous operation for a distance of 100,000 - 300,000 digits.
Setting:
● Increase the P gain on the servo board until the axis can be easily positioned.
● Use the tacho potentiometer on the X servo board to set the f/V converter signal at the diagn. strip
to the zero line ± 500 mV once the speed is reached (max. setpoint values) (see Fig. 10.3.15).
Check:
● The positioning time must be 980ms ±15ms (time measured with a suitable P gain)
Fig. 10.3.15 Setpoint value curve for adjusting the speed of the X axis
Input Test point Signal Coupling Y deflection Trigger X deflection
CH1 Axis test box,
setpoint value
BNC socket
Setpoint
value
DC 5.00 V/Div
CH4
10%
pre-trigger
200 ms
GND
CH2
Control unit
f/V converter
Signal from
f/V converter
DC 1.00 V/Div
GND
CH3
GND
CH4 Axis test box,
end signal
BNC socket
End signal DC 2.00 V/Div
GND
Tab. 10.3.7 Oscilloscope settings: Adjusting the speed of the X axis
Vnom. value
f/V converter signal
End signal
Adjust f/V converter signal to 0
If distance: 100000-300000
v: 10 accel.: 150 decel.: 150
time approx. 990ms +- 15ms
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 54
Adjusting the P gain (see Fig. 10.3.16)
Preparation:
● Set the MA data as for adjusting the speed (see Table 10.3.2)
● Set the axis to continuous operation from 195,000 to 205,000.
Setting:
● Use the servo board potentiometer to increase the P gain until a slight tendency to vibrate occurs
at the position deviation.
● Reduce or increase the P gain until the position deviation no longer rises or dips (see Fig.
10.3.16).
Fig. 10.3.16 Setpoint value curve for adjusting the P gain for the X axis
Input Test point Signal Coupling Y deflection Trigger X deflection
CH1 Axis test box,
setpoint value
BNC socket
Setpoint
value
DC 5.00 V/Div
CH4
10%
pre-trigger
200 ms
GND
CH2
Test point 6,
servo board
Actual cur-
rent value
DC 1.00 V/Div
GND
CH3 Axis test box,
position devia-
tion BNC socket
Position
deviation
DC 200 mV/Div
GND
CH4 Axis test box,
end signal
BNC socket
End signal DC 2.00 V/Div
GND
Tab. 10.3.8 Oscilloscope settings: Adjusting the P gain for the X axis
Vnom value
MP6 current curve of servo board
Position deviation
End signal
P gain OK
If distance: 205000-195000
V: 10 accel.: 150 decel.: 150
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
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Check:
● Set the positioning distance to 120,000-280,000 and 100,000-300,000.
● The position deviation and current curve must not rise for either distance.
● During the reference sequence, the axis must not rise or give off a loud humming noise.
● The positioning time for the distance 120,000 to 280,000 must be 815 ms ±10 ms.
● The positioning time for the distance 100,000 to 300,000 must be 980 ms
±
10 ms.
Positioning quality
Preparation:
● Reset the MA data to basic data (see Table 10.3.4) and reference the axis.
● Set the distance in accordance with the distance table (see Table 10.3.9) and check the position
deviation.
● 50ms after the end signal, the position deviation must not exceed 5 digits.
Check:
● Set the distance in accordance with the distance table and check the time. Check the settings and
the machine, if necessary.
● The end signal will not be output until the post-pulse oscillations in the position deviation have
fallen below the specified value (position deviation in REAL.MA), since this could cause signifi-
cant fluctuations in the positioning time.