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4 Technical Training FSE SIPLACE TX-Series 01/2018 Table of Contents 5.2 Docking Station and COT Insert .. 51 5.3 Feeder Control Unit (FCU) .. 52 5.4 Tape Cutter .. 53 5.5 Reject plate on TX .. 54 5.6 Component S…
3Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
Table of Contents
1 Machine Safety.. 7
1.1 Machine Safety.. 7
1.2 Warning Labels - General.. 8
1.3 High temperatures related to C&P20 A/M/P/M2 Head, X-Feeder 8mm and Smart-
Feeder 4mmX / 8mmX.. 9
1.4 High temperature related to MHCU.. 9
1.5 ESD Guidelines.. 9
1.6 Excercise: Machine Safety.. 10
2 Machine Basic Overview.. 13
2.1 Introduction.. 13
2.2 Machine Overview.. 14
2.3 Overview main components.. 16
2.4 Machine Configuration.. 19
2.5 Special Features.. 21
2.6 Configuration Help.. 22
2.7 Excercise: TX Machine Basic Overview.. 22
2.8 Featchers to Achieve high Accuracy with the TX micron.. 25
3 Setting Up the Machine.. 27
3.1 Setting up the TX Machine.. 27
3.2 Setting up the TX Machine - Calibrations.. 29
3.3 Setting up the TX Machine – Tools.. 31
3.4 Excercise: Setting up the machine.. 31
4 Gantry System.. 35
4.1 Overview.. 35
4.2 Reference Run.. 36
4.3 Calibration after Repair and Adjustment.. 39
4.3.1 Explanation of main Gantry Calibrations.. 39
4.3.2 Conducting Calibrations.. 40
4.4 PCBs.. 41
4.5 Control and Communication Overview.. 42
4.5.1 Gantry System - Travel Ranges and Speed Monitoring.. 44
4.6 Analyze.. 45
4.7 Main Parts Exchange / Setting / Calibration.. 45
4.8 Gantry System and Base Machine - Overview Maintenance.. 45
4.9 Excercise: TX Gantry System.. 46
5 Component Supply.. 49
5.1 Change Over Table (COT).. 49
5.1.1 Location.. 49
5.1.2 Overview COT.. 49
5.1.3 COT Feeder Configuration.. 50
5.1.4 Height Adjustment.. 50
4 Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
5.2 Docking Station and COT Insert.. 51
5.3 Feeder Control Unit (FCU).. 52
5.4 Tape Cutter.. 53
5.5 Reject plate on TX.. 54
5.6 Component Supply Pneumatic & Electrical System.. 55
5.6.1 Overview Pneumatic System.. 55
5.6.2 Overview Electrical System.. 56
5.7 Nozzle Changer for C&P20 P/M2 / CPP and Twin Heads.. 57
5.7.1 Nozzle Changer Twin Head.. 58
5.8 Analysis - Common Error List.. 58
5.9 Excercise: Component Supply.. 59
6 Conveyor System.. 63
6.1 Main Overview.. 63
6.2 Specification.. 64
6.3 Conveyor Functionality.. 65
6.3.1 TX Board monitoring and clamping.. 65
6.3.2 Width adjustment.. 67
6.3.3 Reference run.. 68
6.3.4 PCB convoy mode.. 69
6.4 Overview Conveyor Electrical System.. 70
6.5 Parts Exchange / Settings / Calibration.. 71
6.5.1 Parts Exchange / Adjustment or Setting.. 71
6.5.2 Calibration after Repair / Adjustment.. 73
6.5.2.1 Explanation of the conveyor calibrations.. 73
6.5.2.2 Calibrating the motor (Lifting)/ Checking the motor current (Lifting/ Transport/ Width).. 73
6.5.2.3 Calibrating the conveyor width.. 74
6.5.2.4 Board reference corner.. 76
6.5.2.5 Teaching the sensor.. 77
6.5.2.6 Adjust Shuttle.. 78
6.5.3 Changing the Conveyor Configuration.. 79
6.5.3.1 Changing the fixed conveyor rail width positions.. 79
6.5.3.2 Adjusting the fixed rail: Outer/ Right/ Left.. 80
6.5.3.3 Conveyor Settings in SIPLACE Pro and GUI.. 80
6.6 Analysis - Common Error List.. 81
6.7 Maintenance.. 81
6.8 Excercise: Conveyor System.. 82
7 Power Supply .. 85
7.1 Overview of the Switched Mode Power Supply SMPS.. 85
7.2 Wiring colour description.. 87
7.3 Voltage Overview Block diagrams.. 89
7.3.1 Circuit Diagram of Power Supply TX.. 89
7.3.2 300 V Intermediate Circuit Voltage for Main Axes.. 90
7.3.3 160 V Intermediate Circuit Voltage for Head Axes.. 91
7.3.4 42 VDC Switched and Unswitched.. 92
7.3.5 24 VDC Switched and Unswitched.. 93
7.3.6 28 VDC Unswitched.. 95
7.4 CAP Function Description.. 96
7.5 Overview of Fuse board FD:A1.. 97
5Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
7.6 Function Description of Individual Assemblies SMPS TX.. 98
7.6.1 Main switch.. 98
7.6.2 Power Pack PS1-(330 VDC/ 160 VDC).. 98
7.6.2.1 Power Supply(SMPS) – Safety Indication.. 99
7.6.3 CAP1 - Capacitor Battery (Backup Capacitor).. 100
7.6.4 Power Pack PS2-PS3 and PS4.. 100
7.6.5 Power Supply (SMPS) - Measuring & Testing 300VDC.. 101
7.7 SMPS diagnostic.. 102
7.8 Safety control.. 102
7.9 Cable harness interface.. 105
7.10 I / O Control Unit Distributor.. 107
7.11 Analysis - Common Error List.. 110
7.12 US option.. 112
7.13 Pneumatic System Overview.. 113
7.14 Excercise: Power Supply.. 114
8 Control and Communication.. 119
8.1 Communication Complete Overview.. 119
8.2 Machine Communication bus Overview.. 119
8.3 MGCU and MHCU.. 122
8.4 Box PC (Control Computer).. 123
8.5 CIN Box.. 123
8.6 Network Construction.. 124
8.7 Axis Control.. 125
8.8 FCU.. 125
8.9 Feeder Communication.. 127
8.10 VISION GigE.. 127
8.11 Analysis - Common Error List.. 130
8.12 Excercise: Control and Communication.. 131
9 Station Software Overviews.. 135
9.1 Station Software Start Page Overview.. 135
9.2 Overview Station Software Main Menus.. 135
9.3 User management and activity level rights.. 137
9.4 Editing a board with the station software.. 139
9.5 Machine Settings and Options Overview.. 140
9.6 Machine Software Options Overview.. 141
9.7 Maintenance GUI.. 142
9.7.1 General Maintenance GUI.. 142
9.7.2 Preventive Maintenance.. 142
9.7.3 Predictive Maintenance.. 145
9.7.4 Verification.. 146
9.7.4.1 Power Supply Diagnostics GUI.. 151
9.8 Embedded software (eSW) download.. 152
9.9 Station GUI Shuttle Extension.. 153
9.10 Excercise: Station Software Overviews.. 153