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5 Technical Training FSE SIPLACE TX-Series 01/2018 Table of Contents 7.6 Function Description of Individual Assemblies SMPS TX .. 98 7.6.1 Main switch .. 98 7.6.2 Power Pack PS1-(330 VDC/ 160 VDC) .. 98 7.6.2.1 Pow…
4 Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
5.2 Docking Station and COT Insert.. 51
5.3 Feeder Control Unit (FCU).. 52
5.4 Tape Cutter.. 53
5.5 Reject plate on TX.. 54
5.6 Component Supply Pneumatic & Electrical System.. 55
5.6.1 Overview Pneumatic System.. 55
5.6.2 Overview Electrical System.. 56
5.7 Nozzle Changer for C&P20 P/M2 / CPP and Twin Heads.. 57
5.7.1 Nozzle Changer Twin Head.. 58
5.8 Analysis - Common Error List.. 58
5.9 Excercise: Component Supply.. 59
6 Conveyor System.. 63
6.1 Main Overview.. 63
6.2 Specification.. 64
6.3 Conveyor Functionality.. 65
6.3.1 TX Board monitoring and clamping.. 65
6.3.2 Width adjustment.. 67
6.3.3 Reference run.. 68
6.3.4 PCB convoy mode.. 69
6.4 Overview Conveyor Electrical System.. 70
6.5 Parts Exchange / Settings / Calibration.. 71
6.5.1 Parts Exchange / Adjustment or Setting.. 71
6.5.2 Calibration after Repair / Adjustment.. 73
6.5.2.1 Explanation of the conveyor calibrations.. 73
6.5.2.2 Calibrating the motor (Lifting)/ Checking the motor current (Lifting/ Transport/ Width).. 73
6.5.2.3 Calibrating the conveyor width.. 74
6.5.2.4 Board reference corner.. 76
6.5.2.5 Teaching the sensor.. 77
6.5.2.6 Adjust Shuttle.. 78
6.5.3 Changing the Conveyor Configuration.. 79
6.5.3.1 Changing the fixed conveyor rail width positions.. 79
6.5.3.2 Adjusting the fixed rail: Outer/ Right/ Left.. 80
6.5.3.3 Conveyor Settings in SIPLACE Pro and GUI.. 80
6.6 Analysis - Common Error List.. 81
6.7 Maintenance.. 81
6.8 Excercise: Conveyor System.. 82
7 Power Supply .. 85
7.1 Overview of the Switched Mode Power Supply SMPS.. 85
7.2 Wiring colour description.. 87
7.3 Voltage Overview Block diagrams.. 89
7.3.1 Circuit Diagram of Power Supply TX.. 89
7.3.2 300 V Intermediate Circuit Voltage for Main Axes.. 90
7.3.3 160 V Intermediate Circuit Voltage for Head Axes.. 91
7.3.4 42 VDC Switched and Unswitched.. 92
7.3.5 24 VDC Switched and Unswitched.. 93
7.3.6 28 VDC Unswitched.. 95
7.4 CAP Function Description.. 96
7.5 Overview of Fuse board FD:A1.. 97
5Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
7.6 Function Description of Individual Assemblies SMPS TX.. 98
7.6.1 Main switch.. 98
7.6.2 Power Pack PS1-(330 VDC/ 160 VDC).. 98
7.6.2.1 Power Supply(SMPS) – Safety Indication.. 99
7.6.3 CAP1 - Capacitor Battery (Backup Capacitor).. 100
7.6.4 Power Pack PS2-PS3 and PS4.. 100
7.6.5 Power Supply (SMPS) - Measuring & Testing 300VDC.. 101
7.7 SMPS diagnostic.. 102
7.8 Safety control.. 102
7.9 Cable harness interface.. 105
7.10 I / O Control Unit Distributor.. 107
7.11 Analysis - Common Error List.. 110
7.12 US option.. 112
7.13 Pneumatic System Overview.. 113
7.14 Excercise: Power Supply.. 114
8 Control and Communication.. 119
8.1 Communication Complete Overview.. 119
8.2 Machine Communication bus Overview.. 119
8.3 MGCU and MHCU.. 122
8.4 Box PC (Control Computer).. 123
8.5 CIN Box.. 123
8.6 Network Construction.. 124
8.7 Axis Control.. 125
8.8 FCU.. 125
8.9 Feeder Communication.. 127
8.10 VISION GigE.. 127
8.11 Analysis - Common Error List.. 130
8.12 Excercise: Control and Communication.. 131
9 Station Software Overviews.. 135
9.1 Station Software Start Page Overview.. 135
9.2 Overview Station Software Main Menus.. 135
9.3 User management and activity level rights.. 137
9.4 Editing a board with the station software.. 139
9.5 Machine Settings and Options Overview.. 140
9.6 Machine Software Options Overview.. 141
9.7 Maintenance GUI.. 142
9.7.1 General Maintenance GUI.. 142
9.7.2 Preventive Maintenance.. 142
9.7.3 Predictive Maintenance.. 145
9.7.4 Verification.. 146
9.7.4.1 Power Supply Diagnostics GUI.. 151
9.8 Embedded software (eSW) download.. 152
9.9 Station GUI Shuttle Extension.. 153
9.10 Excercise: Station Software Overviews.. 153
6 Technical Training FSE SIPLACE TX-Series 01/2018
Table of Contents
10 JTF-ML.. 157
10.1 JTF (JEDEC Tray Feeder) - General Overview.. 157
10.2 JTF (JEDEC Tray Feeder) - Technical Data.. 157
10.3 JTF (JEDEC Tray Feeder) - Operation .. 158
10.3.1 Overview.. 158
10.3.2 Button Description.. 159
10.3.3 LED indication.. 159
10.4 JTF (JEDEC Tray Feeder) - Power and Communication.. 160
10.5 JTF (JEDEC Tray Feeder) - Adjustment.. 161
10.6 Analysis - Common Error List.. 162
10.6.1 General.. 162
10.7 Maintenance.. 163
10.8 Excercise: JTF-ML.. 164