Infinity EX High Throughput Conveyor Module - 第46页
INFINITY EX HIGH THROUG HPUT CONVEY OR MODULE ADJUS TMEN TS AND SE TTINGS 16.4 6 Technical Reference Manual C hapter Issue 1 Aug 02 Home P osition Rail Width Chec k 1. In Diagnostics, select Rail System and Select M odul…
INFINITY
EX
HIGH THROUGHPUT CONVEYOR MODULE
ADJUSTMENTS AND SETTINGS
Chapter Issue 1 Aug 02 Technical Reference Manual 16.45
Snugger Clamp
Setting (Height)
The procedure for setting up the snugger height is as follows:
1. Before setting snugger height, check the rail to table height (Rising Table
Chapter).
2. Place a straight edge on the top surface of the rear rail guide (Position A1 on
figure below refers). Using a depth gauge indicator measure the distance
from the top of the rising table to the top of the rear rail guide.
3. Carry out same operation at Position A2.
4. Check that the dimensions in Steps 2 and 3 are the same (to within 0.2mm).
If necessary adjust by slackening snugger support bracket securing screws.
Do not fully re-tighten screws at this point.
5. Carry out identical checks at other end of adjustable snugger plate (Position
B1 and B2). On completion of check/adjustments fully re-tighten bracket
securing screws.
NOTE
If adjustments are made ensure that a gap of 250mm is maintained as laid
out in Parallelism setting up.
6. On completion of setting up ensure that the board is free to move along the
transport rail without jamming.
7. Pneumatically operate the snugger clamp with a board fitted. Ensure that the
board is gripped evenly along its entire length.
Adjustable Snugger Plate
Fixed Snugger Plate
Plan View Print Station
Rear Rail Guide
I.O
Position A1
Position A2
Position B2
Position B1
Snugger Height Adjustment
Fixed Snugger Plate
Rear Rail Guide (Cutaway)
Fixed RailRear Rail (Moving)
Adjustable Snugger Plate
Rising Table
Dimension at Positions
A1/A2 and B1/B2
Snugger Support
Bracket Screws
(3 in Number)
INFINITY
EX
HIGH THROUGHPUT CONVEYOR MODULE
ADJUSTMENTS AND SETTINGS
16.46 Technical Reference Manual Chapter Issue 1 Aug 02
Home Position Rail
Width Check
1. In Diagnostics, select Rail System and Select Module.
2. Select Home Rail Width and Run Diagnost.
3. Select Adjust and set board width to 250mm (Carrier Handling Option -
300mm).
4. Select Drive Rail to Board Width.
5. Select Run Diagnost.
6. Check that the board clamp width is between 250.35mm - 250.55mm
(Carrier Handling Option - 300.35mm - 300.45mm).
7. Check that the mid rail width is between 250.35mm - 250.65mm (Carrier
Handling Option - 300.35mm - 300.55mm).
8. Check that the rail end green insert width is between 250.35mm - 250.85mm
(Carrier Handling Option - 300.35mm - 300.55mm).
NOTE
If any of the rail widths are out of tolerance do not adjust the rails, adjust the
position of the rail home position sensor and recheck.
9. Using a suitable test board, with the rail width programmed to the board size,
select Cycle Board on Belts.
10.Select Run and ensure the board runs through the entire length of the rail
system for 10 complete cycles, without jamming or excessive clicking of the
board edges.
NOTE
If any jamming occurs investigate the position of the board/snugger clamps, mid
rails and the green inserts at the rail ends before repeating the check.
INFINITY
EX
HIGH THROUGHPUT CONVEYOR MODULE
ADJUSTMENTS AND SETTINGS
Chapter Issue 1 Aug 02 Technical Reference Manual 16.47
Rail Shock
Absorber Setting
1. Ensure the machine is powered down.
2. Using feeler gauges, check that a gap of 2.5mm - 3mm exists between the
top of the plunger and the shock absorber body. Alternatively use a 2.5mm
and 3mm allen key as a Go, No Go Gauge.
3. Repeat Step 2 for the three other rail shock absorbers.
4. If adjustment is necessary, slacken the lock nut.
5. Rotate the shock absorber body as required, clockwise to reduce the gap,
anti-clockwise to increase the gap.
6. Check the gap is between 2.5mm - 3mm.
7. Repeat Steps 5 and 6 until the correct dimension is achieved
8. Tighten the lock nut.
9. Recheck the gap is still within limits.
Reversing Throughput Direction
To change the direction of throughput of the machine, carry out one of the
following two procedures:
Right to Left
Configuration
To change the configuration of the machine from Left to Right to Right to Left
throughput carry out the following:
1. If required, raise the head and insert the head prop.
2. Power down the machine and disconnect the quick release pneumatic con-
nection at the machine’s external services panel
3. Gain access to the left hand auxiliary conveyor sensor.
4. Remove the two sensor securing screws and remove the sensor from the
mounting bracket.
5. Remove the two bolts securing the sensor mounting bracket to the front