Printer 600 Preventive Maintenance.pdf - 第4页

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Chapter Issue 4 May 03 Technical Reference Manual 29.3
INTRODUCTION
Philosophy The Recommended Preventive Maintenance Program is to be performed daily,
weekly, monthly and six monthly as defined in the program.
If any items or parts are found to be defective, please contact your local DEK
agent.
The maintenance program must be adhered to in the order that it has been
presented. Each instruction contains a maintenance task which defines the
program, tools, and work done which must be signed by the person carrying out
the program and a comments column for future reference.
Authorized
Personnel
The Preventive Maintenance Program for the printing machine is to be carried
out by DEK authorized personnel, weekly, monthly and 6 monthly maintenance
work can be carried out by personnel who have successfully completed the DEK
Maintenance Course.
Procedure Detail Each process of the service program is only described in enough detail to act
as guidance to those DEK authorized personnel using it.
Material Safety
Data Sheets
Material Safety Data Sheets (MSDS) listing the health and safety aspects
applicable to consumables such as cleaning materials, oils and greases are
available on request from the purchase source.
If difficulty is experienced in obtaining any MSDS assistance is available from
DEK.
Contact your local DEK agent.
Disposal of Waste
Materials
All waste materials including fluids and contaminated materials must be dis-
posed of in accordance with current federal regulations and local state legisla-
tion.
Warranty Compliance with the preventive maintenance procedures described in this
chapter is an essential element of the machine warranty policy as defined in the
‘DEK Standard Warranty Statement’.
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29.4 Technical Reference Manual Chapter Issue 4 May 03
SUMMARY OF PROGRAM
Daily The maintenance schedule is a recommended program which should be carried
out on a daily basis.
Weekly The maintenance schedule is a recommended program which should be carried
out on a weekly basis.
Monthly The maintenance schedule is a recommended program which should be carried
out on a monthly basis (or 45,000 cycles whichever is soonest).
Six Monthly The maintenance schedule is a recommended program which should be carried
out on a six monthly basis (or 260,000 cycles whichever is soonest).
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Chapter Issue 4 May 03 Technical Reference Manual 29.5
DAILY MAINTENANCE
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. OBSERVE ALL
MANUFACTURERS’ HEALTH AND SAFETY GUIDELINES. ALWAYS WEAR
APPROVED PROTECTIVE CLOTHING WHEN CLEANING THE MACHINE.
Preparation The machine must be isolated from electrical power and air pressure.
General
NOTE
Any items heavily contaminated requiring thorough cleaning must be re-lubri-
cated in accordance with the appropriate monthly maintenance task.
No. Task Tools Completed Comments
1 Remove any debris from the rising table top
area and clean.
Spatula,
IPA Impregnated
Wipes
2 Remove any debris from the machine surfaces
and clean.
NOTE
Use only soap and water on the machine view-
ing panels.
Spatula,
IPA Impregnated
Wipes
3 Inspect the bearing rails of the following:
a. Print Carriage
b. Paste Dispense Carriage
c. Camera Carriage
Remove any debris and clean as necessary.
Spatula,
IPA Impregnated
Wipes
4 Clean the top of the board at left and board at
right sensors.
Spatula,
IPA Impregnated
Wipes
5 Remove any debris from chase assembly. Spatula,
IPA Impregnated
Wipes
6 Clean the paste dispense drip tray. Spatula,
IPA Impregnated
Wipes
7 Inspect the FormFlex tooling modules for signs
of leaks. If leak found, replace tooling module
(if fitted).
8 Remove any debris from the FormFlex tooling
modules and clean.
Spatula,
IPA Impregnated
Wipes
Estimated time required for daily tasks 8.0 mins