维修手册 - 第7页

AV131 维修手册 D79MCC-01- 020-A0 2 2.7.1 危险部分 .......................................................................................................... 2.7-1 2.8. 停电时的注意事项 ...................................................…

AV131

维修手册

D79MCC-01-020-A0

1. 前言···························································································· 1-1

1.1. 本手册的使用方法................................................................................................... 1.1-1

1.1.1 各手册简介...................................................................................................... 1.1-1

1.1.2 本手册使用的符号 ........................................................................................... 1.1-2

2. 安全注意事项·············································································· 2-1

2.1. 安全注意事项.......................................................................................................... 2.1-1

2.1.1 安全要点 ......................................................................................................... 2.1-1

2.1.2 安全作业 ......................................................................................................... 2.1-2

2.1.3 操作上的注意事项 ........................................................................................... 2.1-2

2.1.4 运转时的故障处理 ........................................................................................... 2.1-3

2.1.5 保养作业时的气压切断 .................................................................................... 2.1-3

2.1.6 关于含有水银的元件的废弃处理...................................................................... 2.1-3

2.2. 警告贴标粘贴位置................................................................................................... 2.2-1

2.2.1 AV131 (120 站)................................................................................................ 2.2-1

2.2.2 AV131 (60 站) ................................................................................................. 2.2-5

2.3. 维修功能................................................................................................................. 2.3-1

2.3.1 概要................................................................................................................. 2.3-1

2.3.2 安装位置 ......................................................................................................... 2.3-2

2.3.3 功能................................................................................................................. 2.3-3

2.3.4 操作限制 ......................................................................................................... 2.3-5

2.3.5 错误信息 ......................................................................................................... 2.3-6

2.4. 安全基准................................................................................................................. 2.4-1

2.4.1 适合的规格...................................................................................................... 2.4-1

2.5. 安全功能的说明 ...................................................................................................... 2.5-1

2.5.1 安全功能概要 .................................................................................................. 2.5-1

2.5.2 紧急停止 ......................................................................................................... 2.5-1

2.5.3 联锁停止 ......................................................................................................... 2.5-1

2.5.4 超限停止 ......................................................................................................... 2.5-1

2.5.5 安全开关配置图............................................................................................... 2.5-2

2.6. 气压 ........................................................................................................................ 2.6-1

2.6.1 保养作业时的气压切断 .................................................................................... 2.6-1

2.7. 带电元件的危险部分 ............................................................................................... 2.7-1

AV131

维修手册

D79MCC-01-020-A0

2.7.1 危险部分 ..........................................................................................................2.7-1

2.8. 停电时的注意事项 ...................................................................................................2.8-1

2.8.1 停电后的自动运转............................................................................................2.8-1

3. 安装·····························································································3-1

3.1. 安装概要..................................................................................................................3.1-1

3.1.1 设置环境 ..........................................................................................................3.1-1

3.1.2 电磁噪音对液晶监视器的干扰..........................................................................3.1-1

3.1.3 搬运 .................................................................................................................3.1-2

3.1.4 设置 .................................................................................................................3.1-2

3.1.5 固定金属件 (红色) 的拆卸...............................................................................3.1-3

3.1.6 噪声测量 ..........................................................................................................3.1-4

3.1.7 连接气源 ..........................................................................................................3.1-5

3.2. 连接电源..................................................................................................................3.2-1

3.2.1 概述 .................................................................................................................3.2-1

3.2.2 连接厂用电源与主电源开关 .............................................................................3.2-2

3.2.3 设置降压变压器 ...............................................................................................3.2-4

3.2.4 检查电压 ..........................................................................................................3.2-5

3.3. 检查安全装置 ..........................................................................................................3.3-1

3.3.1 检查安全装置...................................................................................................3.3-1

4. 控制系统 ·····················································································4-1

4.1. 控制系统配置 ..........................................................................................................4.1-1

4.1.1 控制系统框图...................................................................................................4.1-1

4.1.2 控制装置配置图 ...............................................................................................4.1-2

4.1.3 P9....................................................................................................................4.1-3

4.1.4 电机驱动器 ......................................................................................................4.1-5

4.1.5 环状 I/O 负荷基板配置图................................................................................4.1-14

4.1.6 I / O 图 ...........................................................................................................4.1-15

4.2. 气动控制..................................................................................................................4.2-1

4.2.1 气动控制机器配置图 ........................................................................................4.2-1

4.2.2 气动线路图 ......................................................................................................4.2-3

5. 传感器布局··················································································5-1

5.1. 插件头 .....................................................................................................................5.1-1

5.1.1 插件头..............................................................................................................5.1-1

5.1.2 插件部驱动部...................................................................................................5.1-2

AV131

维修手册

D79MCC-01-020-A0

5.2. 搬送导轨................................................................................................................. 5.2-1

5.2.1 搬送导轨部...................................................................................................... 5.2-1

5.3. 作业部搬送方面 ...................................................................................................... 5.3-1

5.3.1 基板搬送部...................................................................................................... 5.3-1

5.4. 基板定位部 ............................................................................................................. 5.4-1

5.4.1 定位器 (基准销) .............................................................................................. 5.4-1

5.5. 下部定位................................................................................................................. 5.5-1

5.5.1 X-Y 工作台 (X 轴驱动部) ................................................................................ 5.5-1

5.5.2 X-Y 工作台 (Y 轴驱动部) ................................................................................ 5.5-2

5.6. 砧座部..................................................................................................................... 5.6-1

5.6.1 上砧座部 ......................................................................................................... 5.6-1

5.6.2 下砧座部 ......................................................................................................... 5.6-2

5.7. 元件供给部 ............................................................................................................. 5.7-1

5.7.1 Z 轴 (120 站设备) ........................................................................................... 5.7-1

5.7.2 Z 轴 (60 站设备) ............................................................................................. 5.7-2

5.7.3 传送夹 ............................................................................................................. 5.7-3

5.8. 切刀部..................................................................................................................... 5.8-1

5.8.1 编带切刀 ......................................................................................................... 5.8-1

6. 准备器材····················································································· 6-1

6.1. 润滑油..................................................................................................................... 6.1-1

6.1.1 推荐润滑油...................................................................................................... 6.1-1

6.1.2 注油枪组件...................................................................................................... 6.1-2

7. 检查···························································································· 7-1

7.1. 概要 ........................................................................................................................ 7.1-1

7.1.1 安全注意事项 .................................................................................................. 7.1-1

7.1.2 图中符号的说明............................................................................................... 7.1-2

7.2. 不同周期的检查项目 ............................................................................................... 7.2-1

7.2.1 每天的检查项目............................................................................................... 7.2-1

7.2.2 每周的检查项目............................................................................................... 7.2-2

7.2.3 隔周检查项目 .................................................................................................. 7.2-3

7.2.4 每月的检查项目............................................................................................... 7.2-5

7.2.5 每 3 个月的检查项目 ....................................................................................... 7.2-7

7.3. 下部定位................................................................................................................. 7.3-1

7.3.4 X-Y 工作台 ...................................................................................................... 7.3-1

7.4. 搬送导轨................................................................................................................. 7.4-1