OPERATING MANAUAL(FOR ENGINEERS) - 第24页

Page 24 SAFETY PRECAUTIONS Be sure to observe 3Y3C-E-EMD00-A03-03 About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety cov…

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Page 23
SAFETY PRECAUTIONS
Be sure to observe
CM88S-MU (Warning labels)
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label
has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS
LIST.
Label part No.
0 1 J Q B
feeder tables will have
serious injury.
The labels for safety pasted on the product
M32
3Y3C-E-EMD00-A03-01
Rear view of warning label indicated positions
Front view of warning label indicated positions
4W3C-AA00
Attached inside
machine.
Attached inside
machine.
3Y3C-102P
0 1 P 9 B
WARNING
DO NOT DISABLE
SAFETY SENSOR
You will have serious
injury by active part
if you disable safety
sensor.
0 1 N L B
WARNING
WORKER
OPERATING
IN THE FRONT
Make sure that no
worker is in the front
when machine
starting.
4W3C-AD00
0 1 J K A
0 1 J K A
0 1 N G B
WARNING
HIGH VOLTAGE
You will have serious
electric shock if you
touch electric power
supply inside.
3Y3C-001P
0 9 8 3 A
WARNING
WATCH YOUR
HANDS
Caught hands between
board holder and this
cover will have serious
injury.
0 1 N M B
WARNING
WORKER
OPERATING
IN THE BACK
Make sure that no
worker is in the back
when machine
starting.
0 1 P 9 B
WARNING
DO NOT DISABLE
SAFETY SENSOR
You will have serious
injury by active part
if you disable safety
sensor.
Page 24
SAFETY PRECAUTIONS
Be sure to observe
3Y3C-E-EMD00-A03-03
About Safety Cover Interlock
1. Basic feature of safety cover interlock
Before starting regular automatic production on this machine, close all safety covers.
Since a screen displays the message prompting you to supply a member when it needs to
be supplied, open the corresponding cover according to the member to be supplied and
then conduct the work.
If you accidentally open a safety cover during automatic production, the machine comes to
an emergency stop to ensure the safety of operators.
2. How to use servo switch
Since an operator needs to put the hands or part of body into the machine for the purpose
of model changeover or maintenance, the operating panel is equipped with the servo switch
in order to ensure on-the-job safety. When this servo switch is turned OFF, all of the drive
shafts of the machine will be inactive. For information about the operations above, refer to
the instruction manuals for each model.
About Key Switch for Maaintenance
1. Key switch for maintenance at our company
This switch, which is targeted for the technician belonging to our company or the commis-
sioned maintenance technician, can release all of the safety cover interlocks. It is used for
such an extensive maintenance work as you cannot perform.
2. Feature of key switch for maintenance at our company
It is dangerous to use this maintenance key, because the safety cover interlock function will
be disabled and both the hardware and software judge that the safety covers are closed;
eventually, the safety features will be disabled in all modes.
If you need to put your hands or part of body into the machine while the safety cover inter-
lock is released, be sure to turn OFF the servo switch and restrict each shaft action before
work.
3. Handling of maintenance key
We basically do not deliver this maintenance key to you.
If you should make a request for the maintenance key, we will deliver it after exchanging the
certificates of delivery acknowledgement.
In that case, we assume no responsibility for any accidents caused by your unsafe acts, for
example, releasing the interlock function.
Your safety manager should manage the maintenance key adequately.
About Interlock
Page 25
3Y3C-E-EMD00-A04-00
Light emitting side
HEIGHT SENSOR UNIT
The CM88 is equipped with the height sensor unit which complies with Interna-
tional Standard IEC 825-1 (1993) as the class 1 light emitting diode unit and its
safety level is defined as “Lasers which are safe under reasonably foreseeable
conditions of operation.” However, if the LED unit disassembled or modified,
and used for the other purpose, the safety for the human being cannot be guar-
anteed. Therefore, great care must be taken when handling.
(1) Object of using the LED product
1
To detect the thickness of a chip picked up.
2
To detect a pick-up miss or tombstoning by detecting
1
.
3
To measure the heights of all nozzles and to control the heights by feeding back measuring
results.
(2) Measuring principle
To detect the nozzle height and the chip thickness by sensing the quantity of the light which comes
through the slit (5 mm × 0.1 mm) in front of the light receiving element.
(3) Location of the LED unit
(4) Specifications for the LED radiation (Laser through-beam photoelectric sensor)
3F3C-IL129
LED Radiation Ident.
Wavelength
(Emitted light wavelength)
Accessible Emission Level
Maximum Power
Estimated Error (10%)
Accessible Emission Level with
Estimated Error
Accessible Emission Limit
(Complies with Japanese
Industrial Standards)
Class
Human Access
Light beam B : Radiated from
the aperture.
800 nm±25 nm continuous wave
>0.17 mW/<0.19 mW
Within 0.02 mW
0.19 mW/0.21 mW
1.96×10
-2
W
Class 1
Operation/Maintenance/Servicing
Light beam A: Radiated from
the light emitting diode.
800 nm±25 nm continuous wave
>0.43 mW/<0.45 mW
Within 0.04 mW
0.47 mW/0.49 mW
1.96×10
-2
W
Class 1
Servicing at the factory
3Y3C-AG01
4W3C-AN00
CM88S-M
CM88S-MU