OPERATING MANAUAL(FOR ENGINEERS) - 第7页
Page 7 3-7 Checking the Mounting by Conditional Mounting ..................................... 3-13 Chapter 4 4 DA T A MODIFICA TION 4-1 Data Modification Menu ............................................................…
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4G3C-E-EMA00-A02-01
SAFETY PRECAUTIONS.................................................................. 9
Chapter
1
OUTLINE OF UNIT
1-1 Features ..................................................................................................... 1-2
1-1-1 High Productivity .................................................................................................1-2
1-1-2 High-quality Mounting .........................................................................................1-3
1-1-3 Automatic Correction of the Pickup Position .......................................................1-5
1-1-4 Operational Improvement ...................................................................................1-5
1-2 Operation Theory (Mounting Mechanism).................................................. 1-6
1-3 Operation Mode of the Double Feeder Stage ............................................ 1-8
1-4 Specifications of Units .............................................................................. 1-10
1-4-1 Machine Specifications .....................................................................................1-10
1-4-2 Mounting Range................................................................................................1-11
1-4-3 Board Flow Direction.........................................................................................1-12
1-4-4 Outer Dimensions .............................................................................................1-13
1-5 Other Specifications ................................................................................. 1-15
1-5-1 Specifications for Corresponding Board ...........................................................1-15
1-5-2 Nozzle Specifications ........................................................................................1-16
1-5-3 Loading Number of Tape Feeder ......................................................................1-17
1-6 Accessories and Spare Parts ................................................................... 1-18
1-7 Major Option............................................................................................. 1-19
Chapter
2
BASIC OPERATION
2-1 Functions of the Engineer Mode ................................................................ 2-2
2-1-1 Starting the Engineer Mode ................................................................................2-2
2-1-2 Functions of the Main Menu................................................................................2-3
2-1-3 Functions of the Menu Tree ................................................................................2-4
2-1-4 Changing the Password......................................................................................2-5
2-2 Functions during Stopping Production ....................................................... 2-6
2-2-1 Maintenance........................................................................................................2-7
Chapter
3
CHANGING PRODUCTION BOARD
3-1 Changing Production Data ......................................................................... 3-2
3-2 Adjusting the Transport Rail Width ............................................................. 3-5
3-3 Setting the Holder Pins............................................................................... 3-7
3-4 Adjusting Pin Positioning Unit (Option) ...................................................... 3-8
3-5 Setting and Checking Materials.................................................................. 3-9
3-6 PCB Transfer Test .................................................................................... 3-11
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3-7 Checking the Mounting by Conditional Mounting ..................................... 3-13
Chapter
44
DATA MODIFICATION
4-1 Data Modification Menu.............................................................................. 4-2
4-2 Board Data ................................................................................................. 4-3
4-3 Fiducial Data .............................................................................................. 4-4
4-3-1 Selecting REF .....................................................................................................4-5
4-3-2 Evolution Data.....................................................................................................4-6
4-4 Feeder Layout / Stock Data........................................................................ 4-7
4-4-1 Occupancy ..........................................................................................................4-8
4-4-2 Complete Part Information ..................................................................................4-8
4-4-3 Angle Definition...................................................................................................4-9
4-5 Chip Data ................................................................................................. 4-10
4-5-1 Extension Chip Data .........................................................................................4-11
4-5-2 Selecting the Nozzle .........................................................................................4-12
4-5-3 Selecting REF ...................................................................................................4-12
4-5-4 Selecting the Camera........................................................................................4-13
4-6 Block Attribute Data.................................................................................. 4-14
4-7 Mount Data............................................................................................... 4-15
4-8 Function Switch ........................................................................................ 4-16
4-9 Data Check............................................................................................... 4-17
4-10 Form Print................................................................................................. 4-18
Chapter
55
TEACHING
5-1 Before Teaching.......................................................................................... 5-2
5-1-1 Recognition Method ............................................................................................5-2
5-2 Teaching the Board Recognition ................................................................ 5-3
5-2-1 Board Recognition ..............................................................................................5-3
5-2-2 Flow Chart of Teaching the Board Recognition...................................................5-3
5-2-3 Creating Procedure.............................................................................................5-4
5-3 Teaching the Bad Mark Recognition........................................................... 5-8
5-3-1 Bad Mark Recognition.........................................................................................5-8
5-3-2 Flow Chart of Teaching the Bad Mark Recognition .............................................5-8
5-3-3 Creating Procedure.............................................................................................5-9
5-4 Teaching the Chip Recognition................................................................. 5-14
5-4-1 Chip Recognition...............................................................................................5-14
5-4-2 Flow Chart of Teaching the Chip Recognition ...................................................5-14
5-4-3 Before Teaching the Chip Recognition..............................................................5-16
5-4-4 Procedure of Block Matching Recognition ........................................................5-19
5-5 Teaching the Mount Position .................................................................... 5-25
5-5-1 Teaching the Mount Position .............................................................................5-25
5-5-2 Creating Procedure...........................................................................................5-25
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Chapter
66
FILE OPERATION
6-1 File Operation of PT100 ............................................................................. 6-2
6-1-1 Loading Data.......................................................................................................6-3
6-2 File Operation of Floppy Disk ..................................................................... 6-5
6-2-1 Loading Data.......................................................................................................6-6
6-2-2 Saving Data ........................................................................................................6-8
6-2-3 Loading and Saving the Machine Parameter....................................................6-11
6-2-4 Loading the Coordinate Data ............................................................................6-13
6-2-5 Loading the Recognition Data...........................................................................6-14
6-2-6 Deleting Data ....................................................................................................6-15
6-2-7 Initializing a Floppy Disk....................................................................................6-16
Chapter
77
MACHINE ADJUSTMENT
7-1 Conveyor Width Adjustment ....................................................................... 7-2
7-2 PCB Transfer.............................................................................................. 7-3
7-3 Stage Escape ............................................................................................. 7-4
7-4 Inching........................................................................................................ 7-5
7-5 Input Check ................................................................................................ 7-6
7-6 Output Check ............................................................................................. 7-7
7-7 Axis Information.......................................................................................... 7-8
7-8 Recognition Unit Maintenance ................................................................... 7-9
7-8-1 Recognition Unit Update ...................................................................................7-10
Chapter
88
MACHINE SETTING
8-1 Adjustment Switch...................................................................................... 8-2
8-2 Pickup Position Learning............................................................................ 8-3
8-3 Bad Head ................................................................................................... 8-4
8-3-1 Bad Nozzle..........................................................................................................8-5
8-4 Time Setting ............................................................................................... 8-6
8-5 Speed Setting............................................................................................. 8-6
8-6 Setting the Operator Customization ........................................................... 8-7
8-6-1 Setting the Function of Operator Customization .................................................8-7
8-6-2 Immediate Stop Screen in Setting the Customization (In Operator Mode) .........8-9
INDEX
Appendix
AA
RECOGNITION DEVICE
4G3C-E-EMA00-A02-00