4M-1751-005w_G5S - 第47页
4OM-1751 Cont-3 Contents Page 4.10 Conveyor Section ................................................................... 1-45 4.1 1 Nozzle Stocker Section ........................................................... 1-48 4…
4OM-1751
Cont-2
Contents
Page
1701-005
Chapter 1 Maintenance
1. Outline of Maintenance .................................................................. 1-1
1.1 Notes on Maintenance ............................................................ 1-1
1.2 Preparation for Maintenance .................................................. 1-2
1.2.1 Preparation for Cleaning ................................................ 1-2
1.2.2 Preparation for Lubrication ............................................ 1-5
1.3 Items for Periodic Maintenance .............................................. 1-8
2. Maintenance Check List ................................................................. 1-11
2.1 Daily Maintenance .................................................................. 1-11
2.2 Weekly Maintenance............................................................... 1-12
2.3 Monthly Maintenance .............................................................. 1-13
2.4 Quarterly Maintenance ........................................................... 1-14
2.5 Half-Yearly Maintenance ......................................................... 1-15
2.6 Yearly Maintenance ................................................................ 1-15
3. Maintenance Spots ........................................................................ 1-16
3.1 Whole View ............................................................................. 1-16
4. Inspection, Cleaning, and Lubrication Spots .................................. 1-18
4.1 Air Source ............................................................................... 1-18
4.1.1 Air Blow Pressure Check ............................................... 1-18
4.1.2 Main Air Pressure Check ............................................... 1-19
4.1.3 Drain Check ................................................................... 1-20
4.1.4 Filter Cleaning ............................................................... 1-21
4.2 Vacuum System ...................................................................... 1-23
4.2.1 Vacuum Pressure Check ............................................... 1-23
4.2.2 Filter Cleaning ............................................................... 1-24
4.3 Component Recognition Camera Section .............................. 1-25
4.3.1 Component Recognition Camera Cleaning ................... 1-25
4.3.2 Rejected Component Box Cleaning .............................. 1-26
4.3.3 Fiducial Marks (4 locations) Cleaning ............................ 1-27
4.4 Feeder Base Driving Section .................................................. 1-28
4.4.1 Worm Gears (2 locations) Lubrication ........................... 1-28
4.5 Feeder Cart Section ................................................................ 1-29
4.6 Cutter Section ......................................................................... 1-31
4.6.1 Cutter Unit (Four Locations) Oiling ................................ 1-31
4.6.2 Cutter Unit Inside Oiling ................................................. 1-32
4.7 Head Section .......................................................................... 1-33
4.8 X/Y Beam Section ................................................................... 1-40
4.9 PCB Positioning Section ......................................................... 1-44
4OM-1751
Cont-3
Contents
Page
4.10 Conveyor Section ................................................................... 1-45
4.11 Nozzle Stocker Section ........................................................... 1-48
4.12 Control Box Section ................................................................ 1-51
4.13 Fans Section ........................................................................... 1-52
5. Maintenance Method ...................................................................... 1-53
5.1 Cleaning Method of Vacuum Nozzles ..................................... 1-55
5.2 Method of detaching vacuum nozzle ...................................... 1-56
5.3 Nozzle Filter Removal Procedure ........................................... 1-57
5.4 Method of Blow air .................................................................. 1-58
5.5 Cleaning of high-speed nozzle hole part with pin gauge ........ 1-59
5.6 Hydraulic Cleaning Machine ................................................... 1-63
5.7 Nozzle Filter Insertion Procedure ........................................... 1-64
6. Use Procedure of Diusion Plate Setup Jig ................................... 1-70
7. Consumables and Servicing Parts ................................................. 1-71
7.1 List of Consumables ............................................................... 1-71
7.2 List of Servicing Parts ............................................................. 1-73
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting .................................................... 2-1
2. Management Information ............................................................... 2-2
2.1 "Management Information" Window ....................................... 2-2
Chapter 3 Troubleshooting based Error ID
1. Error IDs and Typical Description ................................................... 3-1
2. Error IDs and Controlled Areas ...................................................... 3-2
3. Error IDs and Remedial Procedures .............................................. 3-3
3.1 Safety Device .......................................................................... 3-3
3.2 Data ........................................................................................ 3-21
3.3 Conveyor ................................................................................ 3-22
3.4 Tray Feeder (Block1) .............................................................. 3-56
3.5 Tray Feeder (Block2) .............................................................. 3-67
3.6 Recognition Communication ................................................... 3-78
3.7 PEC Recognition .................................................................... 3-79
3.8 Automatic Adjustment ............................................................. 3-81
3.9 Head Relation ......................................................................... 3-108
3.10 Others ..................................................................................... 3-109
3.11 Handling Error ......................................................................... 3-130
3.12 Automatic Operation Error ...................................................... 3-131
1701-005
4OM-1751
Cont-4
Contents
Page
1701-005
3.13 Auto Teaching ......................................................................... 3-135
3.14 Test ......................................................................................... 3-165
3.15 Coplanarity .............................................................................. 3-166
3.16 Barcode Detection .................................................................. 3-170
3.17 ACV ........................................................................................ 3-171
3.18 System Error ........................................................................... 3-173
Chapter 4
Troubleshooting from Recognition Error IDs
1. Description of Recognition Error ID (Example) .............................. 4-1
2. Recognition Error IDs and Controlled Areas .................................. 4-2
3. Recognition Error IDs and Remedial Procedures .......................... 4-3
Chapter 5
Troubleshooting on Component Picks and Placement
1. Classication of Failure Symptoms and Helpful Hints
on Countermeasures against Failure ............................................. 5-1
1.1 Classication of Failure Symptoms ......................................... 5-1
1.2 Helpful Hints on Countermeasures against Failure ................ 5-2
2. Troubleshooting on Pickup Errors .................................................. 5-3
2.1 Cause and Remedy of Pickup Errors ..................................... 5-3
2.2 Symptom-Based Troubleshooting ........................................... 5-5
3. Troubleshooting on Placement Errors ............................................ 5-8
3.1 Cause and Remedy of Placement Errors ............................... 5-8
3.2 Symptom-Based Troubleshooting ........................................... 5-12