Ersa-VERSAFLOW-4-XL-en - 第3页
3 SELECTIVE FLUX MODULE VERSAFLUX VER SAC AM VERSAFLE X soldering module Ba sic conf igurati on Roller c onveyor Si de fi xi ng in f lu x mod ule ER S A SO F T 5 High-precision spray flu x sy st em w ith …
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Kurtz Ersa VERSAFLOW 4 XL
Think big! – Fit for future in selective soldering
Highlights
Max. PCB size 1,200 x 610 mm
VERSAFLUX
VERSAFLEX
VERSACAM
ERSASOFT 5
CAD Assistant 4
Automatic nozzle activation
Additional stoppers to increase
throughput
Parallel to miniaturization there is a
trend towards very large, highly inte
-
grated components for use in control
centers, for example. Another growth
market is LED lighting technology.
Printed circuit board formats of up to
610 x 1,200 mm can be soldered effi
-
ciently and safely with the VERSA-
FLOW 4 XL.
In the flux module, Ersa is setting new
benchmarks in terms of flexibility and
throughput with the VERSAFLUX. Here,
up to four spraying heads can be in
-
stalled on two completely independent
axis systems. Application of the flux to
the printed circuit board is monitored
by laser – resulting in a safe auto
-
mated process. In addition to the bot-
tom heating with infrared emitters, a
top convection heater can also be con
-
figured for the preheating module of
the VERSAFLOW 4 XL. This guarantees
efficient, safe and homogeneous heat
-
ing of the assemblies, even with the
most complex of boards. There is an
optional preheat module available up
-
stream of the flux module for the VER-
SAFLOW 4 XL. This option allows the
very gentle heating of heat-intensive
assemblies to preheated final temper
-
ature after fluxing, protecting the flux
from thermal decomposition.
With the VERSAFLEX module, the very
latest Kurtz Ersa technology is being
used in the solder module. As with the
VERSAFLUX, two independent axis sys
-
tems work here so that both pots can
solder in synchronous or asynchronous
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SELECTIVE FLUX MODULE
VERSAFLUX
VERSACAM
VERSAFLEX soldering module
Basic configuration
Roller conveyor
Side fixing in flux module
ERSASOFT 5
High-precision spray flux system with spray test function and flux level
monitoring
Bottom-side IR preheater
Maximum PCB size 610 x 1,200 mm
PC control with touch screen monitor
Process visualization including solder protocol, process data writer, monitoring
function, maintenance and error message indication, password protection
Exhaust air monitoring
Solder bath with electromagnetic solder pump
Solder level- and solder wave height monitoring
CAD Assistent 4
Preheating VERSAFLUX fluxing module
Automatic nozzle activation
ERSASOFT 5
operation. Up to two solder modules can
be integrated in the VERSAFLOW 4 XL.
The VERSAFLOW 4 XL incorporates an
interesting feature for the processing
of smaller boards with a max. length of
330 mm. Thanks to an additional stop
-
per in the flux, preheat and solder
module, two assemblies can be pro
-
cessed simultaneously, thus doubling
throughput. This does away with dual
track conveyor systems. The complex
machine movements are controlled us
-
ing the intuitive operator software ER-
SASOFT 5. The modern and future-ori-
ented CAD Assistant 4 is integrated in
this software, which means complex
programming of the solder parameters
is a thing of the past.
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VERSAFLUX & VERSAFLEX
The new freedom for fluxing and soldering
With the all-new VERSAFLUX and
VERSAFLEX modules, Kurtz Ersa is
setting benchmarks in quality, flex-
ibility and throughput. As the name
already suggests, VERSAFLUX is the
flux module and VERSAFLEX is the
solder module available in the new
VERSAFLOW 4 XL.
Both modules work with two mutually
independent axis systems, allow-
ing the pots and spray heads to be
adjusted and moved individually in x-,
y- and z-direction. Assemblies can
thus be fluxed or soldered synchro-
nously or asynchronously. In synchro-
nous mode, the two axes with the flux
heads or pots move in parallel at a
predetermined fixed distance to one
another – ideal for panel processing.
In asynchronous mode, each axis fol-
lows its own travel path. This means
an assembly can be processed with
two different nozzle diameters at
the same time, for example. Through
this, and through operation with
different solder alloys and/or fluxes
without changeover necessary, they
also create a tremendous added value
for production an offer maximum
flexibility.
The complex machine movements are
controlled using the intuitive operator
software ERSASOFT 5. This incorpo-
rates the future-oriented editor CAD
Assistant 4 which the operator uses
for the fast and simple creation and
management of solder programs.
Highlights
Simultaneous fluxing and soldering
on PCB panels in x- or y-direction
Highest flexibility coupled with
shortest cycle time
Automatic optimisation of cycle
time through CAD Assistant 4
VERSAFLUX: Double supply with the
same or alternative flux