KE-1070_80_Operation_Manual2_Rev01_C2.pdf - 第10页
操作手册Ⅱ目录 4-3 设备运行信息 ··········································································································· 4- 40 4-4 机器设置 ··············································································…
操作手册Ⅱ目录
第 3 章 生产··········································································································· 3-1
3-1 概要 ··························································································································· 3-1
3-1-1 生产模式··········································································································· 3-1
3-1-2 生产流程··········································································································· 3-2
3-2 生产画面 ···················································································································· 3-3
3-2-1 生产画面的启动 ································································································ 3-3
3-2-2 生产条件画面···································································································· 3-3
3-2-2-1 设置共同项目 ·························································································· 3-4
3-2-2-2 个别设定项目 ·························································································· 3-5
3-2-3 生产开始··········································································································· 3-8
3-2-3-1 生产状态 ································································································· 3-9
3-2-3-2 生产设备状态 ························································································ 3-11
3-2-3-3 暂停······································································································· 3-12
3-2-3-4 中断······································································································· 3-13
3-2-3-5 退出生产 ······························································································· 3-13
3-3 生产管理信息··········································································································· 3-14
3-3-1 生产管理信息·································································································· 3-14
3-3-2 生产信息········································································································· 3-19
3-3-3 传送·I/O 状态 ·································································································· 3-20
3-3-3-1 生产时通过中的画面·············································································· 3-20
3-3-3-2 生产进行画面 ························································································ 3-21
3-4 工具 ························································································································· 3-22
3-4-1 设置元件数 ····································································································· 3-22
3-4-2 操作选项········································································································· 3-23
3-4-3 修改数据········································································································· 3-24
3-4-4 自动调整基板宽度 ·························································································· 3-24
3-4-5 重试列表········································································································· 3-25
3-4-5-1 生产结束后的重试列表显示··································································· 3-25
3-4-5-2 生产中的重试列表显示 ·········································································· 3-26
3-4-5-3 吸取位置校正 ························································································ 3-28
3-4-6
检查················································································································
3-28
第 4 章 其它功能 ··································································································· 4-1
4-1 数据库························································································································ 4-1
4-1-1 数据库 ··············································································································· 4-1
4-1-1-1 数据库的使用方法 ···················································································· 4-1
4-1-1-2 启动数据库······························································································ 4-4
4-1-1-3 元件数据（包括图像数据）的制作与编辑 ··············································· 4-9
4-1-1-4 包装类型（包装代码） ·········································································· 4-14
4-1-1-5 查找······································································································· 4-15
4-1-1-6 工具······································································································· 4-16
4-1-1-7 制作图像数据 ························································································ 4-25
4-1-1-8 打印······································································································· 4-25
4-1-1-9 退出数据库···························································································· 4-25
4-2 操作选项 ·················································································································· 4-26
4-2-1 概要················································································································ 4-26
4-2-2 详细设置项目·································································································· 4-26
4-2-2-1 示教······································································································· 4-26
4-2-2-2 生产（显示） ························································································ 4-28
4-2-2-3 设置生产功能选项 ················································································· 4-30
4-2-2-4 设置生产的功能 2 选项·········································································· 4-32
4-2-2-5 生产时的暂停选项设置 ·········································································· 4-34
4-2-2-6 生产时的检查选项设置 ·········································································· 4-36
4-2-2-7 设置使用单元选项 ················································································· 4-37
4-2-2-8 产的功能 3 选项的设置·········································································· 4-39
操作手册Ⅱ目录
4-3 设备运行信息··········································································································· 4-40
4-4 机器设置 ·················································································································· 4-41
4-4-1 概要················································································································ 4-41
4-4-2 机器设置的启动与退出 ··················································································· 4-42
4-4-2-1 机器设置的启动····················································································· 4-42
4-4-2-2 退出机器设置 ························································································ 4-43
4-4-3 文件················································································································ 4-44
4-4-3-1 已注册的吸嘴一览表·············································································· 4-44
4-4-3-2 读取吸嘴数据 ························································································ 4-44
4-4-4 设置各组········································································································· 4-45
4-4-4-1 ATC 吸嘴配置 ························································································ 4-45
4-4-4-2 无吸嘴真空值 ························································································ 4-50
4-4-4-3 基准针的位置 ························································································ 4-51
4-4-4-4 外形基准位置 ························································································ 4-52
4-4-4-5 MTC 滑梭吸取位置 ················································································ 4-53
4-4-4-6 MTS 装配位置偏差················································································· 4-54
4-4-4-7 元件废弃位置 ························································································ 4-56
4-4-4-8 IC 回收带位置 ························································································ 4-57
4-4-4-9 贴片头（Head）待命位置 ····································································· 4-58
4-4-4-10 使用单元 ····························································································· 4-59
4-4-4-11 在线连接 ····························································································· 4-67
4-4-4-12 基板传送 ····························································································· 4-68
4-4-4-13 信号灯 ································································································· 4-69
4-4-4-14 坏板标记传感器示教············································································ 4-70
4-4-4-15 VCS 脏污检查······················································································ 4-72
4-4-4-16 设置检查校准块标记脏污 ···································································· 4-73
4-4-4-17 激光面接触检查··················································································· 4-74
4-4-5 机器设置········································································································· 4-76
4-5 手动控制 ·················································································································· 4-77
4-5-1 概要················································································································ 4-77
4-5-2 手动控制的起动与结束 ···················································································
4-78
4-5-
2-1 手动控制的启动····················································································· 4-78
4-5-2-2 退出手动控制 ························································································ 4-78
4-5-3 贴片头控制菜单 ······························································································ 4-79
4-5-4 激光图像显示·································································································· 4-79
4-6 自动校准 ·················································································································· 4-81
4-6-1 概要················································································································ 4-81
4-6-2 设置组 ············································································································ 4-82
4-6-2-1 激光传感器高度····················································································· 4-82
4-6-2-2 吸嘴旋转中心 ························································································ 4-83
4-6-2-3 贴片头偏差···························································································· 4-84
4-6-2-4 VCS 摄像机偏差(只限 KE-1080) ···························································· 4-86
4-6-2-5 真空校准 ······························································································· 4-87
4-6-2-6 FCS（选购件） ····················································································· 4-87
4-7 其它 ························································································································· 4-88
4-7-1 记录工具（Log Tool）···················································································· 4-88
4-7-1-1 记录工具 ······························································································· 4-88
4-7-2 自动取得记录功能 ·························································································· 4-89
4-7-2-1 取得出错的自动记录·············································································· 4-89
4-7-2-2 取得停机前的生产自动记录··································································· 4-90
4-7-3 停电对策········································································································· 4-91
4-7-3-1 UPS（Uninterruptible Power Supplies、不间断电源装置、选项）········ 4-91
4-7-3-2 停电时的处理 ························································································ 4-91
4-7-3-3 停电后的恢复措施（接通电源）···························································· 4-93
操作手册Ⅱ目录
第 5 章 维护··········································································································· 5-1
5-1 日常检查项目一览······································································································ 5-1
5-2 各部分的检查············································································································· 5-2
5-2-1 气压·················································································································· 5-2
5-2-2 选项过滤器 ······································································································· 5-3
5-2-3 管道及接头 ······································································································· 5-4
5-2-4 各单元汽缸 ······································································································· 5-4
5-2-5 空气过滤器（LNC60、IC 头共通） ·································································· 5-7
5-2-6 传送带 ·············································································································· 5-8
5-2-7 传送滑轮··········································································································· 5-9
5-2-8 气弹簧 ·············································································································· 5-9
5-2-9 挡片················································································································ 5-10
5-2-10 电缆、插头 ··································································································· 5-11
5-3 清扫 ························································································································· 5-12
5-3-1 XY 轴直动单元 ································································································ 5-12
5-3-2 各种传送传感器 ······························································································ 5-13
5-3-3 CAL 块 ············································································································ 5-13
5-3-4 激光校准传感器（LNC60）············································································ 5-14
5-3-5 VCS 单元 ········································································································ 5-15
5-3-6 吸嘴················································································································ 5-16
5-3-7 吸嘴外圈········································································································· 5-18
5-3-8 ATC 单元········································································································· 5-19
5-3-9 送料器台架 ····································································································· 5-19
5-3-10 统一更换台车（选购项）·············································································· 5-20
5-3-11 OCC（偏光滤光片）····················································································· 5-20
5-3-12 风扇马达······································································································· 5-21
5-4 注油 ························································································································· 5-22
5-4-1 XY 轴直动单元 ································································································ 5-22
5-4-2 传送螺旋轴（轴） ··························································································
5-23
5-4-
3 传送导轴········································································································· 5-23
5-4-4 基板挡块部 ····································································································· 5-23
5-4-5 滚珠丝杠和花键轴（贴片头部） ····································································· 5-24
5-4-6 支撑台 ············································································································ 5-25
5-4-7 统一更换台（选购项） ··················································································· 5-25
5-5 更换 UPS 蓄电池 ····································································································· 5-26
5-5-1 拆卸 UPS········································································································ 5-26
5-5-2 更换蓄电池 ····································································································· 5-27
5-5-3 使用过的电池的处理······················································································· 5-28
5-6 消耗品一览表··········································································································· 5-29
5-7 推荐定期更换用的零部件 ························································································· 5-30
第 6 章 操作故障的排除方法·················································································· 6-1
6-1 贴片偏移 ···················································································································· 6-1
6-1-1 整个基板发生贴片偏移（每个基板都反复出现） ·············································· 6-1
6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2
6-1-3 使基板的一部分发生贴片偏移··········································································· 6-3
6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4
6-1-5 贴片角度偏差···································································································· 6-5
6-2 元件吸取错误············································································································· 6-6
6-3 激光识别（元件识别）错误 ······················································································· 6-7
6-4 吸嘴装卸错误············································································································· 6-7
6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8
6-6 图像识别错误············································································································· 6-9
6-7 其它错误 ·················································································································· 6-10