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5 Working with the machine User manual SIPLACE E 5.1 Staff profiles From software version SC 708.0 12/2014 Editio n 196 5.1.1 Activity level "Basic production" 5.1.1.1 Tasks Customers should be giv en the activ…
User manual SIPLACE E 5 Working with the machine
From software version SC 708.0 12/2014 Edition 5.1 Staff profiles
195
5 Working with the machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
5.1 Staff profiles
5
PLEASE NOTE
Correct usage with qualified personnel
Incorrect usage poses a risk to life and limb and a risk of damage to equipment.
Only appropriately qualified personnel may put the machine into operation, operate it
or perform work to the machine. For more information, refer to section 1.3.5
, page 25.
5 Working with the machine User manual SIPLACE E
5.1 Staff profiles From software version SC 708.0 12/2014 Edition
196
5.1.1 Activity level "Basic production"
5.1.1.1 Tasks
Customers should be given the activity level Basic production to perform the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Promptly emptying the cover foil container (e.g. after each splicing procedure)
– Checking to make sure that the components are in their correct pickup positions (see fig. 5.14
- 1)
– Checking the material flow to the PCBs on the input conveyor (provide) and output conveyor
(remove).
– Checking the setup quality.
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations.
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary.
– Carrying out the cleaning and checking.
5.1.1.2 Tools and equipment
All operators are to be equipped with the tools listed in the following.
Every operator of the machine requires:
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with suitable nozzle
User manual SIPLACE E 5 Working with the machine
From software version SC 708.0 12/2014 Edition 5.1 Staff profiles
197
5.1.2 Operator level "Advanced production"
5.1.2.1 Tasks
Customers should be given the activity level Advanced production to perform the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out cleaning and checking at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Feeder pitch
– Pickup position
– Checking the management data
– Data maintenance
– Data backup
– Preparing CAD files
– Creating and calibrating vision data (teaching)
– Performing the SIPLACE Station Programming