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3 Technical data for the machine User Manual SIPLACE X-Series 3.9 X feeder modules for the component trolley from the SIPLAC E X-series From software version SR.605.xx 07/2008 EN Edition 164 3.9.1.2 T ape reel diameter T…

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User Manual SIPLACE X-Series 3 Technical data for the machine
From software version SR.605.xx 07/2008 EN Edition 3.9 X feeder modules for the component trolley from the SIPLACE X-series
163
3.9 X feeder modules for the component trolley from
the SIPLACE X-series
A new generation of feeder modules has been developed for the X-series of placement machines.
Important features are the high precision of the pick-up position, online programmability, status
displays on an LCD display and easy handling when changing feeder modules during the place-
ment process. The power supply to the feeder modules is contactless and uses an inductive in-
terface on the component trolley docking unit. Each feeder module communicates with the feeder
module control unit (FCU) on the component trolley docking unit via two optoelectronic channels
(optical fiber). The feeder module control unit is, in turn, connected to the machine's control unit
via the CAN bus.
3.9.1 Tape feeder modules for the SIPLACE X-series
3.9.1.1 Tape material
The possible tape widths range from 8 mm to 88 mm. The tape material is blister or paper. Com-
ponent tapes with a permanently adhesive cover foil (PSA foil) can also be processed. This will
require the "PSA Kit" option.
The design of the tape feeder modules was based on the following tape standards:
DIN EN 60286-3 (12/1998) / IEC 60286-3 (12/1997)
JIS C 0806-3 (1999)
ANSI/EIA 481-C (10/2003) 3
The overall height of the blister tapes depends on the tape width, and must not exceed the follow-
ing maximum values:
For 8 mm paper tapes, the paper thickness must not exceed 1.6 mm. The length of a component
pocket in the direction of travel must not exceed 51 mm.
PSA Kit Item no.
8 mm X PSA Kit 00141224-xx
12 mm X PSA Kit 00141225-xx
16 mm X PSA Kit 00141227-xx
Tape width Overall height of the blister tapes
8 mm max. 3.5 mm
12 mm max. 6.5 mm
16 mm and wider max. 25 mm
3 Technical data for the machine User Manual SIPLACE X-Series
3.9 X feeder modules for the component trolley from the SIPLACE X-series From software version SR.605.xx 07/2008 EN Edition
164
3.9.1.2 Tape reel diameter
The tape reel diameter may be up to 19" (483 mm) for all feeder modules. A list of the maximum
tape reel diameters in relation to the PCB conveyor height can be found in Section 3.11.8.2
, page
223
.
3.9.1.3 Manual removal of tantalum capacitors that were not picked up by the
operator
To ensure that tantalum capacitors do not cause the tape material to burn when it is cut as a result
of pick-up errors, the user interface has been extended to include the "Remove component from
tape in the event of a pick-up error" option. This option must be enabled in SIPLACE Pro. On the
placement machine, the component that was not picked up is paced forward again until it is ready
for removal from the component tape. The track is deactivated and the operator is sent an error
message to remind him to pick up the tantalum component from the tape.
If an alternative track is available, the machine continues placing. The operator is able to stop the
machine, however, and pick up the tantalum component.
If no alternative track is available and it is not possible to continue placement with other compo-
nents, the machine will stop. At this point, the operator can again remove the tantalum component
and acknowledge the error. Once the operator has restarted the machine, placement is continued
and components are picked up from the track that is now enabled once more.
PLEASE NOTE 3
This software function is also a good idea for expensive components.
Please follow the safety instructions for capacitors based on powdered metal (see Section 2.5.2
,
page 65).
User Manual SIPLACE X-Series 3 Technical data for the machine
From software version SR.605.xx 07/2008 EN Edition 3.9 X feeder modules for the component trolley from the SIPLACE X-series
165
3.9.1.4 Tape feeder module shapes for the SIPLACE X-series
In general, the tape feeder modules from the X-series are approx. 587 mm long and approx. 200
mm high. The width and the number of locations that it fills on the component table are listed in
the following table.
3
The maximum height of any edges protruding over the top edge of the tape pocket is ≤ 3 mm.
Since the feeder modules do not have any raised flaps and are firmly anchored to the component
table, the risk of a head crash is minimized.
Tape f eeder
modules
Feeder module width in
millimeters
Feeder module locations
required on the component
table
8 mm X 10.8 1
12 mm X 22.6 2
16 mm X 34.4 3
24 mm X 34.4 3
32 mm X 46.2 4
44 mm X 58.0 5
56 mm X 69.8 6
72 mm X 81.6 7
88 mm X 105.2 9