JUKI_FX-3R_MAINTE_CH - 第4页
维修调整要领书 3-3-6 ． F70R 光纤传感器放大器的手动设定方法 ..................................................................... 3-7 3-4 ． HMS 的更换 ...............................................................................................…
维修调整要领书
目
录
FX-3R 维修调整要领书 ......................................................................................................... 1
1 XY
装置 ............................................................................................................................... 1-1
1-1． 电磁标尺的更换 ............................................................................................................................................... 1-1
1-1-1． X 轴电磁标尺粘贴位置 .......................................................................................................... 1-2
1-1-2． Y 轴电磁标尺粘贴位置 .......................................................................................................... 1-3
1-1-3． 电磁标尺的间隙 ........................................................................................................................ 1-4
1-1-4． 更换电磁标尺后从新取得参数 ........................................................................................... 1-4
1-2． 限制传感器、原点附近传感器的更换 ................................................................................................... 1-5
1-2-1． X +/-LIMIT SENSOR、X NEAR SENSOR 的更换 ................................................. 1-5
1-2-2． Y +LIMIT SENSOR、YB NEAR SENSOR 的更换 ................................................. 1-6
1-2-3． X 轴干渉传感器（Y-C 传感器）的更换 ........................................................................ 1-7
1-3． 电缆拖链的更换 ............................................................................................................................................... 1-8
1-3-1． X 轴电缆拖链的更换 ............................................................................................................... 1-8
1-3-2． Y 轴电缆拖链的更换 ............................................................................................................... 1-9
1-4． 滚柱润滑部件的更换 ................................................................................................................................... 1-10
2 贴装头装置 ........................................................................................................................ 2-1
2-1． 贴装头装置的更换和更换后的调整 ........................................................................................................ 2-1
2-2． 马达的更换 ......................................................................................................................................................... 2-6
2-2-1． Z 马达的更换 .............................................................................................................................. 2-6
2-2-2． θ 马达的更换 ............................................................................................................................ 2-8
2-3． 激光传感器（LNC60）的更换................................................................................................................... 2-9
2-4． 贴装头提升气缸的更换 .............................................................................................................................. 2-10
2-5． 皮带的更换 ....................................................................................................................................................... 2-11
2-5-1． 同步皮带 Z 的更换 ................................................................................................................. 2-11
2-5-2． 同步皮带θ的更换 ................................................................................................................. 2-11
2-6． Z 滑动轴的更换 .............................................................................................................................................. 2-12
2-7． 更换贴装头部分后的从新调整 ................................................................................................................ 2-13
3 贴装头周边部件 .............................................................................................................. 3-1
3-1． 电磁阀的更换 .................................................................................................................................................... 3-1
3-2． 过滤器的更换 .................................................................................................................................................... 3-2
3-3． 坏标记传感器的更换 ..................................................................................................................................... 3-3
3-3-1． 传感器部 ....................................................................................................................................... 3-3
3-3-2． 传感器高度的调整 ................................................................................................................... 3-4
3-3-3． 放大器部 ....................................................................................................................................... 3-4
3-3-4． 光学纤维往放大器的安装..................................................................................................... 3-5
3-3-5． 坏标记传感器组件的开关设定 ........................................................................................... 3-6
维修调整要领书
3-3-6． F70R 光纤传感器放大器的手动设定方法 ..................................................................... 3-7
3-4． HMS 的更换........................................................................................................................................................ 3-8
3-4-1． HMS 头部的更换 ....................................................................................................................... 3-8
3-4-2． 放大器的更换 ............................................................................................................................. 3-8
3-4-3． 贴标签 ........................................................................................................................................... 3-9
3-4-4． HMS 高度调整 ............................................................................................................................ 3-9
3-5． 贴装头电路板的更换 ................................................................................................................................... 3-10
3-5-1． 贴装头主电路板的更换 ....................................................................................................... 3-10
3-6． ZT 驱动电路板的更换 ................................................................................................................................. 3-11
3-6-1． ZT 驱动电路板的更换 .......................................................................................................... 3-11
4 OCC 装配 ............................................................................................................................ 4-1
4-1． OCC 装配件更换 .............................................................................................................................................. 4-1
4-1-1． OCC 的调整 ................................................................................................................................ 4-2
4-2． CCD 摄像机、镜头的更换 .......................................................................................................................... 4-3
4-3． OCC 同轴／角度照明电路板组件的更换 ............................................................................................. 4-4
4-4． 滤光镜的更换 .................................................................................................................................................... 4-5
4-5． 对焦调整.............................................................................................................................................................. 4-7
4-6． OCC 照明的光亮调整 .................................................................................................................................... 4-8
4-7． 镀锡识别照明电路板的更换 ....................................................................................................................... 4-8
4-8． 更换 OCC 部分后的从新调整 .................................................................................................................... 4-9
5 基板传送装置 ................................................................................................................... 5-1
5-1． 传送皮带的更换 ............................................................................................................................................... 5-1
5-2． 传送皮带轮的更换 .......................................................................................................................................... 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ....................................................................................... 5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ....................................................................................... 5-2
5-3． STATION/IN/OUT/JOINT 电动机的更换 ............................................................................................. 5-3
5-4． IN/OUT 传感器的更换 .................................................................................................................................. 5-4
5-5． WAIT/STOP/C-OUT 传感器的更换 ........................................................................................................ 5-5
5-5-1． 光纤部的更换 ............................................................................................................................. 5-5
5-5-2． 放大器装置的更换 ................................................................................................................... 5-5
5-5-3． WAIT/STOP/C-OUT 传感器的感度调整 ....................................................................... 5-7
5-6． 止动器缸筒的更换 .......................................................................................................................................... 5-9
5-7． 支撑台原点传感器（BU 原点传感器）的更换 ................................................................................ 5-10
5-8． T-PIN 传感器的更换（选购品） ............................................................................................................ 5-10
5-9． 推顶器 Y 缸筒的更换（外形基准） ...................................................................................................... 5-11
5-10． 中心销的更换（选购品） ....................................................................................................................... 5-12
5-11． 支撑台马达的更换（BU 马达的更换） ............................................................................................ 5-13
5-11-1． 转矩架和支撑台马达的间隙 ........................................................................................... 5-14
维修调整要领书
5-11-2． 支撑台驱动用同步皮带的张力调整 ............................................................................. 5-14
5-11-3． 支撑台的平面调整 ............................................................................................................... 5-15
5-12． 支撑台编码器的更换 ................................................................................................................................. 5-16
5-13． 后备止动器的更换（EN 机） ................................................................................................................ 5-17
5-14． 自动基板宽度调整 ...................................................................................................................................... 5-20
5-14-1． AWC 电动机的更换 ............................................................................................................. 5-20
5-14-2． AWC 原点传感器的更换 .................................................................................................... 5-21
5-14-3． 传送限制干涉传感器的更换 ........................................................................................... 5-21
5-15． 条形码阅读机的更换（随需应变生产，用于 SCS 的选项） ................................................. 5-22
6 CAL 块 .................................................................................................................................. 6-1
6-1． CAL 块基板组件的更换 ................................................................................................................................ 6-1
7 ATC ........................................................................................................................................ 7-1
7-1． 气缸的更换 ......................................................................................................................................................... 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .......................................................................................................... 7-2
7-3． 速度控制器的调整 .......................................................................................................................................... 7-2
8 送料器台架 送料器台车 电动式台架（选购品） .................................. 8-1
8-1． 机械式送料器用・电动式送料器用的共用部位 ................................................................................ 8-1
8-1-1． 台架上升气缸的更换 .............................................................................................................. 8-1
8-1-2． 台架上升气缸的速度控制调整（选购品、送料器台） .......................................... 8-2
8-1-3． 台架上升检测传感器的更换（选购品、送料器台） ............................................... 8-2
8-1-4． 选择器的更换（选购品、送料器台） ............................................................................ 8-3
8-1-5． 辊拨杆的更换（选购品、送料器台） ............................................................................ 8-3
8-1-6． 送料器台车之电缆和连接器的更换方法（为 Intelli 台车时） ............................. 8-5
8-1-7． 送料器台车天线的更换方法（为 Intelli 台车时） ..................................................... 8-7
8-2． 机械式送料器用台架・送料器台车 ........................................................................................................ 8-9
8-2-1． 整体图 ........................................................................................................................................... 8-9
8-2-2． 驱动汽缸的更换 ...................................................................................................................... 8-10
8-2-3． 驱动气缸的速度控制调整................................................................................................... 8-11
8-2-4． 送料器台架基板的更换（选购品） ............................................................................... 8-11
8-2-5． 台架 PCB 基板更换 ............................................................................................................... 8-12
8-3． 电动式送料器用的送料器台车 ................................................................................................................ 8-13
8-3-1． 整体图（ETF 用的送料器台车） .................................................................................... 8-13
8-3-2． 整体图（升降机装置） ....................................................................................................... 8-15
8-3-3． 更换台架基板 ........................................................................................................................... 8-16
8-3-4． 更换连接器电缆 ...................................................................................................................... 8-17
8-3-5． 更换用于不停机准备工序的连接器 ............................................................................... 8-18
8-3-6． ETF 误插入检测传感器的更换 ......................................................................................... 8-19
8-4． 电动式固定台架（选购品） ..................................................................................................................... 8-22