JUKI_FX-3R_MAINTE_CH - 第6页

维修调整要领书 8-4-1 ． 整体图 ......................................................................................................................................... 8- 22 8-4-2 ． 台架 PCB ／连接器电缆的更换 ...............................…

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维修调整要领书
5-11-2． 支撑台驱动用同步皮带的张力调整 ............................................................................. 5-14
5-11-3． 支撑台的平面调整 ............................................................................................................... 5-15
5-12． 支撑台编码器的更换 ................................................................................................................................. 5-16
5-13． 后备止动器的更换（EN 机） ................................................................................................................ 5-17
5-14． 自动基板宽度调整 ...................................................................................................................................... 5-20
5-14-1． AWC 电动机的更换 ............................................................................................................. 5-20
5-14-2． AWC 原点传感器的更换 .................................................................................................... 5-21
5-14-3． 传送限制干涉传感器的更换 ........................................................................................... 5-21
5-15． 条形码阅读机的更换（随需应变生产，用于 SCS 的选项） ................................................. 5-22
6 CAL 块 .................................................................................................................................. 6-1
6-1． CAL 块基板组件的更换 ................................................................................................................................ 6-1
7 ATC ........................................................................................................................................ 7-1
7-1． 气缸的更换 ......................................................................................................................................................... 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .......................................................................................................... 7-2
7-3． 速度控制器的调整 .......................................................................................................................................... 7-2
8 送料器台架 送料器台车 电动式台架（选购品） .................................. 8-1
8-1． 机械式送料器用・电动式送料器用的共用部位 ................................................................................ 8-1
8-1-1． 台架上升气缸的更换 .............................................................................................................. 8-1
8-1-2． 台架上升气缸的速度控制调整（选购品、送料器台） .......................................... 8-2
8-1-3． 台架上升检测传感器的更换（选购品、送料器台） ............................................... 8-2
8-1-4． 选择器的更换（选购品、送料器台） ............................................................................ 8-3
8-1-5． 辊拨杆的更换（选购品、送料器台） ............................................................................ 8-3
8-1-6． 送料器台车之电缆和连接器的更换方法（为 Intelli 台车时） ............................. 8-5
8-1-7． 送料器台车天线的更换方法（为 Intelli 台车时） ..................................................... 8-7
8-2． 机械式送料器用台架・送料器台车 ........................................................................................................ 8-9
8-2-1． 整体图 ........................................................................................................................................... 8-9
8-2-2． 驱动汽缸的更换 ...................................................................................................................... 8-10
8-2-3． 驱动气缸的速度控制调整................................................................................................... 8-11
8-2-4． 送料器台架基板的更换（选购品） ............................................................................... 8-11
8-2-5． 台架 PCB 基板更换 ............................................................................................................... 8-12
8-3． 电动式送料器用的送料器台车 ................................................................................................................ 8-13
8-3-1． 整体图（ETF 用的送料器台车） .................................................................................... 8-13
8-3-2． 整体图（升降机装置） ....................................................................................................... 8-15
8-3-3． 更换台架基板 ........................................................................................................................... 8-16
8-3-4． 更换连接器电缆 ...................................................................................................................... 8-17
8-3-5． 更换用于不停机准备工序的连接器 ............................................................................... 8-18
8-3-6． ETF 误插入检测传感器的更换 ......................................................................................... 8-19
8-4． 电动式固定台架（选购品） ..................................................................................................................... 8-22
维修调整要领书
8-4-1． 整体图 ......................................................................................................................................... 8-22
8-4-2． 台架 PCB／连接器电缆的更换 ........................................................................................ 8-24
8-4-3． 更换用于不停机准备工序的连接器 ............................................................................... 8-24
8-4-4． ETF 误插入检测传感器的更换 ......................................................................................... 8-24
9
空气机器 .......................................................................................................................... 9-1
9-1． 数字压力开关（正压）的更换 .............................................................................................................. 9-1
9-1-1． 数字压力开关（正压）的调整 ........................................................................................ 9-2
9-2． 数字压力开关（负压）的更换 .............................................................................................................. 9-4
9-2-1． 数字压力开关（负压）的调整 ........................................................................................ 9-5
9-3． 滤清器的更换 ................................................................................................................................................ 9-7
9-4． 真空泵零件的更换 ....................................................................................................................................... 9-8
9-5． Head 装置供给气压的确认 .................................................................................................................... 9-13
10
SW 类 ............................................................................................................................... 10-1
10-1． 按键开关的更换 ......................................................................................................................................... 10-1
10-2． 紧急停止开关的更换 ................................................................................................................................ 10-2
10-3． 护罩打开开关的更换 ................................................................................................................................ 10-3
10-3-1． 开关主体 .................................................................................................................................. 10-3
10-3-2． 操作键 ....................................................................................................................................... 10-4
10-4． 按键开关的更换（CE 对应机） .......................................................................................................... 10-5
11
送料器浮动传感器的更换·调整 ....................................................................... 11-1
12
其它机器 ........................................................................................................................ 12-1
12-1． LCD 监视器 ................................................................................................................................................... 12-1
12-1-1． LCD 监视器的更换方法 .................................................................................................... 12-1
12-1-2． 接触式面板的设置（TECNART 制，TM150-JDA03） ....................................... 12-2
12-2． 系统盘的更换 .............................................................................................................................................. 12-4
12-2-1． SSD 的更换 ............................................................................................................................ 12-4
12-2-2． BIOS 的设定 ........................................................................................................................... 12-6
12-2-3． 网络的设置（要与 IS 通信的情况下进行设置） ............................................... 12-11
12-2-4． FX-3R 系统程序和 Flexline DB 的安装 ................................................................... 12-20
12-2-5． FX-3R 系统版本升级要领 ............................................................................................. 12-32
12-2-6． 将主机软件安装到白名单式杀毒软件用（选购品）SSD 内的方法 .......... 12-38
12-3． HUB-BOX（RFID 对应选项） ........................................................................................................... 12-40
12-3-1． 当 HUB BOX 被安装在装置外部时 ........................................................................... 12-40
12-3-2． 当 HUB BOX 被安装在装置内部时 ........................................................................... 12-44
12-4． IFS-NX CAN 对应选项 .......................................................................................................................... 12-48
13
电气部 ............................................................................................................................. 13-1
13-1． 电气部的布局 ............................................................................................................................................... 13-1
13-2． 底座上部的布局........................................................................................................................................... 13-2
维修调整要领书
13-3． 电源装置 ......................................................................................................................................................... 13-3
13-3-1． 电源装置的构成 .................................................................................................................... 13-3
13-4． 控制装置 ...................................................................................................................................................... 13-16
13-4-1． 控制装置的构成 ................................................................................................................. 13-16
13-4-2． CPU 基板（40107372） .............................................................................................. 13-17
13-4-3． 定位板（40044540） ..................................................................................................... 13-18
13-4-4． cPCI-8994 电路板 （40048003） .......................................................................... 13-19
13-4-5． ETHER-MAIN 基板（40149647） ............................................................................ 13-20
13-4-6． IP-X5 基板组件（40047528） .................................................................................. 13-21
13-4-7． MOUSE/KEYBOARD SELECTOR（40003281） .......................................... 13-22
13-4-8． SUPERIMPOSE 板（40048082）.......................................................................... 13-24
13-4-9-1． ATX 电源（40048006） ............................................................................................ 13-26
13-4-9-2． ATX 电源（40146346）............................................................................................. 13-28
13-4-10-1． 电池装置（40048007） .......................................................................................... 13-29
13-4-10-2． 电池单元（40146347） ............................................................................................ 13-31
13-4-11． 8 端口串行 COM 板（40099899） ........................................................................ 13-32
13-5． XY 装置 ........................................................................................................................................................ 13-33
13-5-1． XY 装置构成 ....................................................................................................................... 13-33
13-5-2． XY 伺服放大器的显示器显示 ..................................................................................... 13-34
13-6． Z/θ 装置 ........................................................................................................................................................
13-35
13-6-1． Z/θ 装置的构成 .................................................................................................................. 13-35
13-6-2． LED 显示 .............................................................................................................................. 13-36
13-7． 传送装置 ...................................................................................................................................................... 13-37
13-7-1． 传送装置的构成 ................................................................................................................. 13-37
13-7-2． BASE-CARRY 中转基板的调整（40047559） ................................................ 13-48
13-7-3． 步进驱动器的调整 ............................................................................................................ 13-48
13-8． 贴装头装置 ................................................................................................................................................. 13-51
13-8-1． 贴装头部基板的调整 ....................................................................................................... 13-51
13-9． 护罩关系 ...................................................................................................................................................... 13-53
13-9-1． 操作装置的构成 ................................................................................................................. 13-53
13-9-2． 操作电路基板的跨接设定 ............................................................................................. 13-53
13-9-3． 操作 SW 电路基板开关的安装 ................................................................................... 13-56
13-10． AC 输入装置保险丝的更换方法 ..................................................................................................... 13-63
13-11． 其他的基板 ............................................................................................................................................... 13-64
13-11-1． XY-RELAY 基板（旧：40047558 新：40119361） ................................. 13-64
13-11-2． FEEDER 基板（40047560） .................................................................................. 13-66
13-11-3． ETHER-SLAVE 电路板（40047557） .............................................................. 13-67
13-12． 真空泵电磁开关（热保护器）的度盘调整 ................................................................................ 13-68