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3 Technical data User manual SIPLACE HF series 3.7 Placement heads S oftware Version SR.50x.x x 01/2006 US Edition 128 3.7.4 SIPLACE T winHead for high-precision IC placement 3 Fig. 3.7 - 9 T winHead for high-precision I…
User manual SIPLACE HF series 3 Technical data
Software Version SR.50x.xx 01/2006 US Edition 3.7 Placement heads
127
3.7.3.3 Technical data
3
3
*) Please note that the component range that can be placed is also affected by the pad geometry, the customer-specific
standards and the packaging tolerances.
6-segment Collect&Place head
with standard component camera
(39x39)
6-segment Collect&Place head
with DCA camera
Component range *) 0603 to 32 x 32 mm² 0201 to flip-chip, bare die
Component specification
max. height
min. lead pitch
min. ball pitch
min. ball diameter
min. dimensions
max. dimensions
max. weight
8.5 mm
0.5 mm
0.56 mm
0.32 mm
1.6 x 0.8 mm²
32 x 32 mm²
5 g
8.5 mm
0.4 mm
0.2 mm
0.11 mm
0.6 x 0.3 mm²
13 x 13 mm²
5 g
Programmed power stage
1
2
3
4
5
Programmed set-down force [N]
2.4 ± 0.5
2.4 ± 0.5
3 + 1
4 + 1
5 + 1
Nozzle types 8 xx, 9 xx 8 xx, 9 xx
X/Y accuracy ± 45 µm/3 σ, ± 60 µm/4 σ ± 41 µm/3 σ, ± 55 µm/4 σ
Angular accuracy ± 0.2°/3 σ, ± 0.3°/4 σ ± 0.2°/3 σ, ± 0.3°/4 σ
3 Technical data User manual SIPLACE HF series
3.7 Placement heads Software Version SR.50x.xx 01/2006 US Edition
128
3.7.4 SIPLACE TwinHead for high-precision IC placement
3
Fig. 3.7 - 9 TwinHead for high-precision IC placement
3
(1) Pick&Place module - the TwinHead consists of 2 Pick&Place modules
(2) DP axis
(3) Z axis drive
(4) Incremental distance measuring system for the Z axis
User manual SIPLACE HF series 3 Technical data
Software Version SR.50x.xx 01/2006 US Edition 3.7 Placement heads
129
3.7.4.1 Description
This sophisticated placement head consists of two placement heads of the same type coupled to-
gether (twin head). Both heads work using the Pick&Place principle. The TwinHead is suitable for
processing particularly difficult or large components. Two components are picked up by the place-
ment head, optically centered on the way to the placement position and rotated into the necessary
placement angle. They are then placed gently and accurately onto the PCB with a controlled blast
of air. 3
New nozzles (type 5xx) have been developed for the TwinHead. It is also possible to fit an adapter
and then use type 4 nozzles for the Pick&Place head and type 8xx and 9xx nozzles for the Col-
lect&Place heads. 3
Checking and self-learning functions 3
The TwinHead's reliability can be further increased with various checking and self-learning func-
tions. 3
– For example, vacuum checks at the nozzles indicate whether the component was picked up
or set down correctly.
– High-resolution, intelligent vision modules, such as the fine-pitch and flip-chip vision modules,
identify and correct minute deviations from the desired component position, thus guarantee-
ing a correct placement position. The component cameras are permanently fixed to the ma-
chine frame.
– The component package form is also checked, and the component is not placed if the geo-
metric data thus determined differs from the programmed data.
– A force sensor measures and monitors the specified component placement forces.
– If the compressed air or power fails, the vertical axis (Z axis) is raised to a safe position in
order to prevent a head crash.
3.7.4.2 Description of the functions
The TwinHead consists of two Pick&Place heads that are coupled to one another, but are con-
trolled independently. Each head has two axes - the Z and the DP axis (see Fig. 3.7 - 8
). 3
The traversing path of the Z axis is detected via a high-resolution, linear incremental measuring
system. The Z axis performs a vertical movement. A linear motor raises and lowers the Z axis,
and components are picked up from feeder modules or trays and lowered onto the PCB. The
Z axis is an "intelligent axis". It "notes" the pick-up height for feeder modules and trays and the
placement height for each component. This can speed up the placement process. The pro-
grammed placement force is measured and monitored by a force sensor. 3