00197469-02_SM_Twin_Kunde_EN - 第4页
4 Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020 Contents: 4.6 Replacing the sleeve with ball fixing/seal .. 43 4.7 Replacing the pneumatic rotary supply .. 47 4.8 Replacing the force measuring uni…
3Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020
Contents:
Contents:
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions on hazardous materials.. 5
1.2 Other instructions.. 6
1.2.1 Environmentally-friendly disposal of materials and components.. 6
1.2.2 Use of original accessories and spare parts.. 6
1.2.3 Information about this service manual.. 6
1.2.4 ESD guidelines.. 6
1.2.4.1 What does ESD mean?.. 6
1.2.4.2 Important measures to protect against static charging.. 6
1.2.4.3 Handling ESD modules.. 7
1.2.4.4 Measurements and modifications to ESD modules.. 7
1.2.4.5 Dispatching ESD modules.. 7
1.2.5 Validity of Document.. 7
1.2.6 Release History.. 7
1.2.7 SIPLACE on the World Wide Web (WWW).. 8
1.3 Staff qualifications and training.. 8
1.4 Abbreviations.. 8
1.5 Tools required, measuring equipment and materials.. 9
2 Overview of the modules.. 13
2.1 SIPLACE Twin / Twin HF.. 14
2.1.1 Overview of parts for Twin / Twin HF.. 14
2.2 SIPLACE Twin VHF.. 15
2.2.1 Overview of parts for Twin VHF.. 15
3 Return unit.. 17
3.1 Replacing the return unit buffer.. 17
3.2 Replacing the Z axis return unit.. 19
3.2.1 Return unit on the Twin VHF.. 19
3.2.2 Return unit on the Twin/Twin HF.. 21
3.3 Replacing the hose and flat ribbon guide (Twin HF only).. 23
4 Pneumatic and pressure control valve (PRV).. 25
4.1 Replacing the air filter.. 25
4.2 Replacing the pressure control valve (PRV).. 27
4.3 Calibrating the digital PRV.. 31
4.3.1 Zero point calibration of the pressure control valve.. 31
4.3.2 Calibrating the Closed Vacuum.. 32
4.3.3 Checking the Pressure Tightness of the Vacuum System.. 34
4.3.4 Checking the Air Blast.. 35
4.4 Replace hoses.. 36
4.4.1 Replacing the silicone hose 4.5x2.5x26.. 37
4.4.1.1 Replacement of elbow version 1.. 38
4.4.1.2 Replacement of elbow version 2.. 40
4.4.1.3 Dismantling the pipe clamp for version 2.. 41
4.5 Replacing the vacuum distributor (Twin VHF only).. 42
4 Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020
Contents:
4.6 Replacing the sleeve with ball fixing/seal.. 43
4.7 Replacing the pneumatic rotary supply.. 47
4.8 Replacing the force measuring unit and the trick and feather unit.. 51
4.8.1 Parts.. 51
4.8.2 Removal.. 52
4.8.3 Assembly.. 58
4.8.4 Setting the force measuring unit.. 62
5 Boards and cables.. 65
5.1 Replacing the head main board.. 65
5.1.1 Head main board C600.. 69
5.2 Transferring the head specific data.. 72
5.2.1 Transmitting the head-specific data (from SW601).. 72
5.2.2 Transferring the head specific data (from SW701).. 73
5.3 Replacing the board with cable (Twin HF only).. 74
5.4 Replacing the flat ribbon holder, Twin VHF (Twin VHF only).. 75
5.5 Replacing the control cable.. 76
5.6 Replacing the connector clamping piece.. 79
5.7 Replacing the strain relief for the Z encoder Twin.. 80
6 Parameter and Calibrations.. 81
6.1 Parameters and calibrations SW7xx.x.. 81
6.2 Parameters and calibrations SW6xx.x.. 81
6.2.1 Overview: Calibration Steps and Parameters.. 81
6.2.2 Parameters for TwinHead.. 82
6.2.3 Calibrating the D axis.. 84
6.2.3.1 Manual calculation of the D axis zero point correction.. 85
6.2.4 Calibrating the head height.. 85
6.2.5 Calibration of vacuum generator on the TwinHead.. 86
6.2.5.1 Zero point calibration of vacuum generator.. 86
6.2.5.2 Checking the zero calibration.. 87
6.2.5.3 Calibrating the closed vacuum.. 87
6.2.5.4 Checking the pressure tightness of the vacuum system.. 88
6.2.5.5 Checking the air blast.. 88
6.2.6 Calibrating the TwinHead.. 89
6.2.6.1 Mechanical adjustment of the Z axis read unit.. 89
1 Introduction
1.1 Safety instructions
Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020 5
1 Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE®
placement head modules of type Twin, Twin HF and Twin VHF.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► This symbol indicates actions that have to be performed by the operator.
1.1.2 Safety instructions on hazardous materials
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).