SM421 Maintenance Reference(Chi Ver1) - 第10页

Samsung Component Placer SM421 Maintenance Refer ence 3.2. 每月检验 ............................................................................................. 3-10 3.2.1. Nozzle Holder T ube ..............................…

本说明书的构成

主目录

本说明书的构成 .................................................................................................. 1

主目录 .................................................................................................. 1

前言 ................................................................................................... i

有关安全问题 ................................................................................................... i

有关安全问题 .................................................................................................. ii

安全注意事項(Safety Precaution) ........................................................................iii

有关保障 ..................................................................................................ix

关于说明书 .................................................................................................. x

Page Layout yout ..............................................................................................xii

述语说明 ................................................................................................xiii

第 1 章. 维护条件 ...............................................................................................1-1

1.1. 维修维护步骤 .........................................................................................1-1

1.2. 作业环境及条件......................................................................................1-2

1.2.1. 对压缩气的要求事项..................................................................................1-2

1.2.2. 对电源的要求事项 .....................................................................................1-2

1.3. 维护用工具 .............................................................................................1-4

1.3.1. Cleaning Kit (资材编号: J8100118A) ..........................................................1-4

1.3.2. 其它供应工具 ............................................................................................1-5

第 2 章. 日常检查 ...............................................................................................2-1

2.1. 吸嘴（Nozzle）......................................................................................2-1

2.2. Feeder Base 清扫.................................................................................2-8

2.3. Stage Camera 清扫 ............................................................................. 2-11

2.3.1. Cover Glass ............................................................................................2-11

2.3.2. Camera Lens ..........................................................................................2-12

第 3 章. 定期检验 ...............................................................................................3-1

3.1. 每周检验 ...............................................................................................3-1

3.1.1. Nozzle Holder ...........................................................................................3-1

3.1.2. Flying Vision..............................................................................................3-5

3.1.3. Cover Cooling Fan Filter ...........................................................................3-9

Samsung Component Placer SM421 Maintenance Reference

3.2. 每月检验 ............................................................................................. 3-10

3.2.1. Nozzle Holder Tube.............................................................................. 3-10

3.2.2. Vacuum Filter & Spindle........................................................................3-11

3.2.3. 压缩气部分（Air 部） ............................................................................. 3-16

3.2.4. 传送系统（Conveyor System） ............................................................. 3-25

3.2.5. Electric Device ....................................................................................... 3-36

第 4 章. 注油方法 ............................................................................................... 4-1

4.1. 注油一般 ............................................................................................... 4-1

4.2. 注油及涂抹 ............................................................................................ 4-5

4.2.1. Head......................................................................................................... 4-5

4.2.2. X-Y Frame................................................................................................ 4-6

4.2.3. Conveyor.................................................................................................4-11

第 5 章. 消耗品的定义及更换时间 ....................................................................... 5-1

5.1. 消耗品的定义......................................................................................... 5-1

5.2. 有有效期限制，易磨损部品的交换......................................................... 5-1

第 6 章. 设备的噪音检验...................................................................................... 6-1

6.1. 噪音 ............................................................................................... 6-1

第 7 章. 控制单元检验 ......................................................................................... 7-1

7.1. 电源检点 ............................................................................................... 7-1

7.2. 控制器的检点......................................................................................... 7-2

7.2.1. Control Rack 的电源检验.......................................................................... 7-2

7.2.2. PC 及 VME Control Rack 检点 .............................................................. 7-3

7.3. 控制基板检验......................................................................................... 7-6

7.3.1. CAN Master Board ................................................................................... 7-9

7.3.2. Feeder Control Board............................................................................. 7-10

7.3.3. Feeder Input Extension Board ................................................................7-11

7.3.4. Head I/O Board ...................................................................................... 7-13

7.3.5. Conveyor Control Board......................................................................... 7-16

7.3.6. Head Illumination Board......................................................................... 7-20

7.3.7. X7043 TWIN SERVO Board................................................................... 7-22

7.3.8. VISION MUX. (INTERFACE) Board....................................................... 7-26

7.3.9. PCI IO Board.......................................................................................... 7-28

7.4. 马达部分的检点 ................................................................................... 7-31

本说明书的构成

7.4.1. X 轴 ........................................................................................................7-31

7.4.2. Y1~2 轴 ...................................................................................................7-31

7.4.3. Z1~Z6, S, W 轴 .......................................................................................7-31

7.4.4. R1/2, R3/4, R5/6 轴 (THETA1, THETA2, THETA3) ...............................7-31

7.4.5. Conveyor Suttle 及 Width 轴..................................................................7-32

7.4.6. Conveyor Rail 轴.....................................................................................7-32

7.5. Board Jumper Setting ..........................................................................7-33

7.6. AC Servo Driver Digital Switch Setting................................................. 7-35

7.7. R-Axis Step Motor Driver (20,000 pulse 固定).....................................7-35

7.8. Conveyor Step Motor Driver(1,600 pulse 固定)...................................7-36

7.9. 马达的问题解决....................................................................................7-37

7.9.1. X, Y, S, Z 轴及 Conveyor 宽度调节马达................................................7-37