cp45头部故障判断 - 第32页

1. Head Module Ver. Date CP45 CP45NEO 00 2004/11 O O 1-1 1-16. Head Offset Settin g *T o o l s a) Calibration Tool (Tool of ANC Pocket #1) 1) Prerequisite - Calibration of Fix Camera Should be Completed - There Sh ould n…

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

4) Air Disrtibutor Module Internal Filter Replacement Procedure

4-1) Prepare Tools:Flat-tip Screwdriver, 2.5mm Wrench, 12mm Spanner, Tweezer

4-2) Loosen the Plug of Upper Module with Flat-tip Screwdriver(Fig 1-15-3)

4-3) Loosen Bolt 4EA of the Both Sides of Module with 2.5mm Wrench(Fig 1-15-3)

4-4) Separate the Hose of 2 Fitting Part to Ease the Work(Fig 1-15-4)

4-5) Carefully Loosen Filter Ass'y with 12mm Spanner(Fig 1-15-4)

4-6) Loosen Filter Ass'y and Separate Lock Nut, Oil Ring, Filter with Tweezer(Fig 1-15-5) from

Module for Maintenance like Cleaning or Replacement

4-7) When Assembling, Proceed in the Opposite Order of Diassembly.(10 Minutes Required)

When Assembling, Make the Bulging Part of Filter Look Down and Insert it with Tweezer

4-8) Specification of Filter Element

-. Material : SUS304

-. Filtration : 43 micron

-. Pitch : 0.05mm(Mesh:508)

Fig.1-15-3 Disassemble air distributor module

Fig.1-15-4 Disassemble hose, Filter ass'y

Fig.1-15-5 Disassemble Lock-Nut, Oil-Ring,Filter

Lock Nut

Oil Ring

Filter

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

1-16. Head Offset Setting

*Tools

a) Calibration Tool (Tool of ANC Pocket #1)

1) Prerequisite

- Calibration of Fix Camera Should be Completed

- There Should not be Nozzle at Head, and There Should be Caliobration Tool at ANC Pocket#1

- Sys Setup => Camera(F9) => No Real Motion of Tool(Right Menu) Should not be Selected

2) Proceed Head Offset of CP45FV or CP45FVNEO in the Following Direction

Select Sys Setup => Camera(F9) => Calibration => Head Offset

Message

Procedure

First, we must put all nozzles from heads

to ANC To put, Click[Next]

Head Advances Home, Z-axis Goes Down

=> Check if All the Nozzle are Removed

Get tool from ANC to head1

To get it, Click[Next]

Head1 Goes Down so that Tool is Put to Head1

=> Put Calibration Tool in Head1 Manually

Move to center position of [Fix1] camera

To move, Click[Next]

Moving now,

Please wait for a monent.

Head1 Moves to Fix Camera

Calibration ie prepared

To calibrate, click [Next]

Proceed Calibration

=> After Completion, Offset(X,Y) of Head1 is

Printed

Put tool from head1 to ANC

To put it, click[Next]

Head Returns Home, Head1 Goes Down

=> Pick Calibration Nozzle Manually

Get tool from ANC to Head2

To get it, click[Next]

Head2 Goes Down

=> Put Calibration Tool Maunally

...

Proceed Calibration from Head2 to Head6

Head offset calibrastion is finished

Calibration is Completed and Previous/Present

Values of Head Offset are Printed

Fig.1-16-1 Head offset calibration

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

- After Checking Printed Old and New Data, Press Update Button to Update

- Head Offset Specification is as Follows:

Item

Specification Remark

30* (Head N) (+,-)0.079mm

Head N = 1,2,3,4,5,6

Y (+,-) 0.079mm

If Head Offset Exceed Standard, Assembled Condition of Head Should be Re-checked

3) Head Offset of CP45F or CP45FNEO Setting Procedure

3-1) If Fixed Camera is Available, Install this and Proceed 2) above

3-2) If Upward Vision of CP40 is Available, Install this and Proceed 2) above

3-3) If Fixed Camera or Upward Vision is not Available(Fig 1-16-2)

- Install Nozzle of the Minimum Diameter(TN040 or CN040) at Head

- Attach Tape at the Center of Upper Conveyor Frame(Teflon Tape is Proper)

- Set the Position of Head1 at the Left End and Move Z-axis Down to Mark the Position

of Head1 on the Tape with Teaching Box

- At the Position, Mark the Positions of Head2~Head6 in the Same Way.

- Using Move Camera, Find the Center of Marked Position of Head1 and Set this

Position for Placement Origin(PBC edit=>Board Definition=>Placement Origin)

- Get the Position of Head1~Head6 at Step Program and Calculate Offset

Note that X-axis Position can be '+' or '-' Depending on Coordinate

If '-' Direction, Convert in '+' to Input(Y-axis is Unnecessary)

Attach tape on the middle of conveyor frame

Teach the center of Mark(Using Move camera)

Fig.1-16-2 Head offset Calibration

(without Fixed camera)