cp45头部故障判断 - 第36页

1. Head Module Ver. Date CP45 CP45NEO 00 2004/11 O O 1-1 1-18. Z-axis Height Check *T o o l s a) Calibr ation Plate *P a r t a) 1) R e t u r nt h eN o z z l eo fE a c hH e a dt oA N CP o c k e t - In Case Uninstalling No…

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

2) Move Camera Offset of CP45F or CP45FNEO Setting Procedure

2-1) If Fixed Camera is Available, Install this and Proceed 1) above

2-2) If Upward Vision of CP40 is Available, Install this and Proceed 1) above

2-3)IfFixedCameraorUpwardVisionisnotAvailable

=> Input the Calculated Value in Sys.Setup => Offset(F4) =>Other Device (Camera *1)

2-3-1) -Install the Nozzle of the Minimum Diameter(TN040 or CN040)

at Head 1

-Attach Tape at the Center of Upper Conveyor Frame

(300mm,Teflon Tape is Proper)

-SetthePositionofHead1ontheTapeCenterandMove

Z-axis Down to Mark the Position of Head1 on the Tape

with Teaching Box

2-3-2) -Read the Center of Marked Position by Move Camera

-Set this Position for Placement Origin, and Save in Step

Program

2-3-3) -Mark the Position of Head1 Once Again w/o Moving Position

2-3-3-1) - Move Move Camera to Save the Center of the Secondly

Marked Position in Step Program

- The Distance btw. these Two Position Becomes the Offset

of Move Camera

- Note that X-axis Position can be '+' or '-' Depending on

Coordinate. If '-' Direction, Convert in '+' to Input

(Y-axis is Unnecessary)

H1 H2 H3 H4 H5 H6

Head *1

Move Camera

Tape on the

conveyor Frame

Second Marking Point

: Head 1

First Marking Point

: Head 1

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

1-18. Z-axis Height Check

*Tools

a) Calibration Plate

*Part

ReturntheNozzleofEachHeadtoANCPocket

- In Case Uninstalling Nozzle from Head Manually, Return it with ANC Menu as Mistake

canbeMadeinMMI

2) Adjust Conveyor to Vision Calibration Plate, Load the Plate to the Install Position

3) With Teach box, Make Z1-axis Contact the Face of the Plate like the Figure

-With Teach Box, Set to Make it Face the Exactly Straight Plate in the Minimum Speed

4) Open View - Current Position in MMI.

5) Select From Home Sensor like the Figure

6) At thie Time, Input the Displayed Value in Offset

7) Proceed from Head1 to Head6 in the same way

1. Head Module

Ver. Date CP45

CP45NEO

00 2004/11 O O

1-1

1-19. Swing Mirror Limit & Home Offset Adjustment

*Tools

a) Calibration Plate

*Part

Used When Aligning Home Position of Swing Mirror

1) Install Calibration Tool (ANC *1 Pocket) at Head1

Close the Position of Mirror Manually(Sensing Position)

Select View - Manual Tool - Head(Ref. Fig1-19-1)

Select '1.Move all Head to align Height' (Move Z-axis to Stable Position) and Select '2.

Mirror Close' to Move Mirror to Sensing Position

2) As Watching Vision Monitor, Slowly Adjust Swing axis with Teaching Box so that Image

of Monitor Comes Out Right(Image Sensing when Angle btw. Camera and Calibration

Tool is 90)

3) Check the Position of Mirror that the Image of Monitor Comes Out Right in 'Current

Position(Fig1-19-2) => If this Value Exceeds +- 3degree, Input it in Swing Mirror Motor

Home offset(Fig 1-19-3) for Compensation.(Input the Checked Value from Current

Position for Compensation Added with '-')

Fig 1-19-1 Manual Tool window

Fig 1-19-2 current positionl window

Fig 1-19-3 Swing Mirror Motor Home offset window

(Sys.Setup => Limit

=> Select Swing Mirror Motor

=> Input in Offset Item