cp45头部故障判断 - 第5页

1. Head Module Ver. Date CP45 CP45NEO 00 2004/11 O O 1-1 T rouble S hooti ng G ui de N o . B ad I t ems P o s s i b l e C au s e A c t i o n 23 E x c es s iv e Foreign S ubs t anc e Dum p Rat io P ar t Dat a E rro r Re-c…

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1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Trouble Shooting Guide
No. Bad Items Possible Cause Action
12 Time Out at Fiducial Sensing Bad Vision Board Replace
Check FV Data Cable Wear Connect and Check Cable of Other Head Number w/o Problem Btw. FV and
Vision Board. Replace if Necessary.
Bad CAN Illuminator Board Replace(Ref. 1-6 Head Illumination Control Board Replacement Procedure)
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Check Side Light Cable Disconnection Check Light and Replace
14 FV Light N/A Bad FV Out LED Board Replace
Check Side Light Cable Disconnection Check Light and Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Up Down Cylinder Replace Cylinder
Bad Up/Down Sol Valve Replace Sol Valve
Bad Up/Down Sensor/Location Reset Sensor Location or Replace Sensor
Check Software Version Check only with Vision over MMI 2.450
Vision Nozzle Check Setting Error (Ref. 1-12 Nozzle Check Function Setting)
Check Nozzle Check Sensor (Ref. 1-12 Nozzle Check Function Setting)
Timing Belt Tension Adjust(Ref. 2-7 Swing Motor/Swing Timing Belt Replacement, Check)
Bad CAM Movement Apply Grease and Adjust(Ref. 1-7 Swing Motor/Swing Timing Belt
Replacement, Check)
Bad Servo Motor Driver Replace(Ref. 1-11 Servo Motor Driver Replacement)
Bad L/M Guide, Ball Spline Refuel, Check Foreign Substance
Replace(Ref. 1-10 Ball Spline Replacement, Check)
Bad Servo Motor Driver Replace(Ref. 1-11 Servo Motor Driver Replacement)
Blow Setting Error Resetting(Ref. 1-14 Blow Setting Check)
Bad Sol Valve of Air Distributor Resetting(Ref. 1-14 Blow Setting Check)
Low Vacuum Level by Bad Vacuum Pump Check Vacuum Pump(Ref. 1-15 vacuum Level Check)
Bad Feeding by Bad Feeder Re-teach Pocket. Carefully Adjust Pitch Pawl Spring Tension.
Bad Feeding by Bad Multi Cylinder Stabilize Feeding by Reducing Down Speed
Bad Head-Move Camera Offset Calibration(Ref. 1-17 Move Camera OIffset Setting)
Bad Nozzle Holder(Compliance) Clean(Ref. 1-13 Nozzle Check/Nozzle Holder Check) or Replace
Bad Z-axis Setting Resetting(Ref. 1-18 Z-axis Height Check)
Low Vacuum Level by Bad Vacuum Pump Check Vacuum Pump(Ref. 1-15 Vacuum Level Check)
Part Data Error Re-check Part Data and Adjust Tolerance Value
13 FV Light Shaking/Unstable
15 Light Diff. Btw. Head
16 Side Light UpDown N/A
17 Nozzle Check Error
18 Mirror Swing Motor Noise
19 Z-axis Noise
22 Excessive Chip Dump Ratio
20 Air Blow N/A
21 Pick Up Miss
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Trouble Shooting Guide
No. Bad Items Possible Cause Action
23 Excessive Foreign Substance
Dump Ratio
Part Data Error Re-check Part Data and Adjust Tolerance Value
Bad Z-axis Height Setting Resetting(Ref. 1-18 Z-axis Height Check)
Blow Setting Error Resetting(Ref. 1-14 Blow Setting Check)
Blow Setting Error Resetting(Ref. 1-14 Blow Setting Check)
Bad Sol Valve of Air Distributor Resetting(Ref. 1-14 Blow Setting Check)
Check Install Part(Part Data) Re-check Part Data and Adjust Tolerance Value
Mirror Foreign Substance, Damage Clean Mirror, Replace if Damaged(Ref. 1-4 Mirror Setting Procedure)
Bad Z-axis Height Setting Resetting(Ref. 1-18 Z-axis Height Check)
Bad Head-Move Camera Offset Calibration(Ref. 1-17 Move Camera Offset Setting)
Check Mounter Offset Calculate and Input Mounter Offset
Mirror Foreign Substance, Damage Clean Mirror, Replace if Damaged(Ref. 1-4 Mirror Setting Procedure)
Bad Sol Valve of Air Distributor Resetting(Ref. 1-14 Blow Setting Check)
Bad Head-Move Camera Offset Calibration(Ref. 1-17 Move Camera Offset Setting)
28 Collision btw. Nozzle and Head Copy Part.mdb in CP45F(V) and Use it in
CP45NEO w/o Using 'Merge' Function
(Occurs in CP45F(V) Nozzle : 9.4,
CP45NEO Nozzle : 13.5)
Select Nozzle in F11(Device) of Sys.setup
=> Select Nozzle in Device List
=> Check Length of Nozzle Dimension(All Nozzles)
=> CP45F(V) : 9.4, CP45NEO : Change to 13.5
26 Bad Installment-Chip
24 Bad Installment-Crushed Lead
25 Bad Installment-
Angle(Twisted)
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
1-1.Flying Vision Replacement Procedure
*Tools
a) Screw Driver(+ Small)
b) Hex Wrench( 3mm)
*Parts
a) Flying Vision (25mm:J9059032B, 15mm:J9059060B)
1) Turn Off Power of Equipment
2) Separate Flying Vision
- Separate Bolt 4EA, Connector(for Outer Light) (Ref. Fig.1-1-1)
- Separate FV Data Cable Connector(6EA), D-Sub Connector (Ref. Fig 1-1-2)
3) Assemble Flying Vision
- First Assemble D-sub connector to Flying Vision and Fasten it with Screw
- Assemble Flying Camera with Precision in Fitting Pin of Camera Bracket (Ref. Fig.1-1-3)
- Fasten Flying Vision with Bolt 4EA
- Assemble FV Data Cable Connector and Connector(for Outer Light)
(Caution : Note the Order of Data Cable from 1 to 6)
* Adjustments after this Work
- Proceed Head(Fly) Camera Calibration (Ref. 1-2)
- Proceed Head-Fly Offset to Compensate Offset btw. Camera Center of FV and Spindle Center
(Ref. 1-3)
- Proceed Vision Nozzle Check (Ref. 1-12)
- Check Mount Offset
Fig.1-1-1 Flying Vision (Bolt,connector)
Fig.1-1-2 Flying Camera
(D-sub Conn. Data Cable
Fig.1-1-3 Pin for Flyiing Vision assembly