AX501最新3.6x版英文操作手册 - 第3页
4022 593 51894 Operatin g Man ual 09.01 AX-301/501, AX-3/5 3 Chapter 1 Oper ating Manual AX-301/501, AX-3/5 Softw are release - 3.6x This operating manual ser ves tw o goals: 1. Pro vide a th orough o vervie w of all saf…
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Document . . . . . . . . Operating Manual AX-301/501, AX-3/5
Based on . . . . . . . . Software release - 3.6x
Order number . . . . . 4022 593 51894
Supplied with . . . . . . PA 1120/00/01/02, AX-3
PA 1121/00/01/02, AX-5
PA 1120/03 and up, AX-301
PA 1121/03 and up, AX-501
History
Issue Date Order number
Revision
code
Status
Release
document
1st November 2007 4022 593 51891 07.01 Repl. DI-A-series-016
2nd June 2008
4022 593 51892 08.02
Repl. DI-A-series-018
3r
d October 2009
4022 593 51894 09.01
Current SI-A-series-103
4022 593 51894 Operating Manual
09.01 AX-301/501, AX-3/5 3
Chapter 1
Operating Manual
AX-301/501, AX-3/5
Software release - 3.6x
This operating manual serves two goals:
1. Provide a thorough overview of all safety issues of this
machine.
2. Provide a quick overview of the actions needed to run
production on this machine.
For more detailed information regarding operation or servicing, please
refer to the User Reference or the Service Manual of the AX-301/501.
This operating manual is based on Software release - 3.6x
Manual structure
1. Safety
2. General machine information
3. Work-flow overview
4. Switch-on procedure
5. Pre start inspections
6. Run current program
7. Feeders and preparations
8. New program selection
9. Production
10. Error Handling
11. Power Down
A. Appendix
4022 593 51894 Operating Manual
09.01 AX-301/501, AX-3/5 4
Chapter 1
Table of contents
CHAPTER 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Personnel qualification . . . . . . . . . . . . . . . 7
1.3 Basic safety rules . . . . . . . . . . . . . . . . . . . 7
1.4 Safety compliance . . . . . . . . . . . . . . . . . . 7
1.5 Danger, warning and caution . . . . . . . . . . . 8
1.6 Safety stickers . . . . . . . . . . . . . . . . . . . . . 8
1.7 Safety devices . . . . . . . . . . . . . . . . . . . . . 9
1.8 Noise levels. . . . . . . . . . . . . . . . . . . . . . 10
1.9 Emergency contact . . . . . . . . . . . . . . . . . 10
1.10 Liability . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 Recommended tools for working safely. . . . 11
1.12 Location of this operating manual. . . . . . . 11
CHAPTER 2 General machine information . . . . . . . . . . . 12
2.1 Front side items . . . . . . . . . . . . . . . . . . . 12
2.2 Rear side items . . . . . . . . . . . . . . . . . . . 13
2.3 Transport module . . . . . . . . . . . . . . . . . . 14
2.3.1 Board support . . . . . . . . . . . . . . . . . 14
2.4 Pick and place module, overview. . . . . . . . 15
2.4.1 Robots . . . . . . . . . . . . . . . . . . . . . . 15
2.4.2 Placement head . . . . . . . . . . . . . . . . 15
2.4.3 Toolbit exchange unit . . . . . . . . . . . . 16
2.4.4 CV camera . . . . . . . . . . . . . . . . . . . . 16
2.4.5 Toolbits . . . . . . . . . . . . . . . . . . . . . 17
2.5 Feeder trolley handling . . . . . . . . . . . . . . 18
2.5.1 Placing and removing an A-series feeder
trolley. . . . . . . . . . . . . . . . . . . . . . . 18
2.5.2 Placing and removing an FCM-II feeder
trolley. . . . . . . . . . . . . . . . . . . . . . . 19
2.5.3 Placing and removing a trolley lift cover 20
2.6 Feeder handling . . . . . . . . . . . . . . . . . . . 21
2.6.1 Feeder handling on the A-series trolley 21
2.6.2 Feeder handling on the FCM-II trolley . 22
2.7 Graphical user interface . . . . . . . . . . . . . . 23
2.7.1 Conventions. . . . . . . . . . . . . . . . . . . 23
2.7.2 Touch screen lay-out . . . . . . . . . . . . . 23
2.7.3 Input on the touch screen . . . . . . . . . 24
2.7.4 On-line help. . . . . . . . . . . . . . . . . . . 24
CHAPTER 3 Work-flow overview. . . . . . . . . . . . . . . . . . 25
CHAPTER 4 Switch-on procedure . . . . . . . . . . . . . . . . . 26
4.1 Switching on power and air supply . . . . . . 26
CHAPTER 5 Pre start inspections . . . . . . . . . . . . . . . . . 27
5.1 Logging in. . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Machine cleaning . . . . . . . . . . . . . . . . . . 27