SG_FSE_SiplaceHF_HF3_00193901-05_eng - 第260页
1 - 60 S tudent Guide SIPLACE HF/HF3 6 Collect &Place-He ad / DLM2 Edition 09/2005 60 6.4.2 Overview Adjustment s on the DLM 2 C&P head Description T ools &Equipment Adjustments Mounting the star onto the mot…

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Student Guide SIPLACE HF/HF3
Edition 09/2005 6 Collect &Place-Head / DLM2
59
Plug X2, 40-pin 6
Connected to plug X13 on the head board 6
– Voltage supply and track signals for the star-axis drive
– Reference point for the star-axis
– Analog forced air pressure value
– Supply voltages + 5VDC, ± 15VDC, + 24VDC
Plug X3, 10-pin 6
Connection for the Z-motor and Z-tacho signal (Tacho signal is not use on the HF-machine) 6
Plug X4, 10-pin 6
Connection for the Z-axis track signals 6
Plug X5, 10-pin 6
Connection for the star motor 6
Plug X6, 6-pin 6
Connection for the forced air valve 6
Plug X7, 10-pin 6
Connection for the DP-axis track signals 6
Plug X10, 10-pin 6
Connection for the "Z-axis up" signal 6
Plug X11, 8-pin 6
Connection for the light barrier "Z-axis down" signal (sensor stop signal) 6
Plug X12, 10-pin 6
Connection for the star-axis track signals 6
Plug X13, 10-pin 6
Test connection for the Z-axis track signals
Plug X14, 10-pin 6
not used
Plug X15, 10-pin 6
Test connection for the Star-axis track signals
Plug X15, 10-pin 6
Test connection for the Dp-axis track signals

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Student Guide SIPLACE HF/HF3
6 Collect &Place-Head / DLM2 Edition 09/2005
60
6.4.2 Overview Adjustments on the DLM 2 C&P head
Description Tools &Equipment Adjustments
Mounting the star onto the motor shaft
of the star motor
Adjustment with the Po-
wer pack and the gauge
for the star
Check the magnetic neutral
position with the Sitest
(max.Deviation 95 Digit)
Determine zero point correction for the
star
Gauge for zero point cor-
rection / Sitest
Write the determine value in the
Sitest under position
Switch setting on the DLM 2 (Resolu-
tion track signals 10-25) nothing
Switch setting on HF machine
to 25
DP-axis Incremental encoder adjust-
ment to the glass scale (segment) Parallel pin 1,4 - 1,6 mm
Distance 1,5 mm
Adjustment mechanical position of
valve drives
Distance gauge
0,2 mm
0,2 mm Distance plunger to the
valve frame
Light barrier bottom position Z-axis Parallel pin 1,0 mm Distance 1,0 mm
Clamping device on Z-belt
Clamping device have to lay in
the top and bottom position on
the teeth
Belt tension of the Z-axis
Belt tension measure-
ment device
Belt tension
280 +/- 5 Hz
Setting the stop for the Z-axis
Gauge for the Z-mechani-
cal end stop
(03019865-01)
Correct position are necessary to
determine the zero point correc-
tion Z-axis.
Mechanical adjustments Air kiss tubes
on the star
Check with your eyes
Check the distance between
incremental encoder dp and air
kiss tubes.
Adjustments tube for air kiss supply
feeler gauge
Air kiss tubes should be ap-
prox. 0,7 mm over the frame of
the circular guide
Adjustments air pressure values
Compressed air testing de-
vice 150 mbar on open 9x4 nozzle
Table 6.4 - 1 Adjustments on the DLM 2 C&P head

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Student Guide SIPLACE HF/HF3
Edition 09/2005 6 Collect &Place-Head / DLM2
61
6.4.3 Removal of star
6.4.3.1 Tools and equipment
– Set of DIN 911 Allen keys
– Gauge for the star (C&P head / DLM1/2), article number 00326164-01
– 5V Power supply for the C&P head / DLM1/2, article number 00353277-01
6.4.3.2 Dismantling the placement star
➠ Dismantle the front part of the C&P head.
➠ Place the front part of the revolver head on the tray.
➠ Remove all the sleeves (item 1 in Fig. 6.4 - 10) and place them in the sleeve boxes or on a soft,
clean surface.
➠ Loosen the three M3x8 hexagon socket head screws (item 5 in Fig. 6.4 - 10).
➠ Raise the star slightly.
➠ Lift the placement star up with a careful rotation and off.
6
Fig. 6.4 - 10 Removal of star (Picture DLM 1)
Legend
(1) Sleeve (2) Star, mounted / DLM2
(3) Star drive (4) Front part of revolver head
(5) M3x8 hexagon socket head screws, 3x (6) Segment
(7) Raceway (Circular guide)