SG_FSE_SiplaceHF_HF3_00193901-05_eng - 第472页

1 - 44 S tudent Guide SIPLACE HF/HF3 10 Sitest Edition 09/2005 44 10.2.9.3 Adjustment - and Calibration tools adjus t - and c al ibrat i on t ool s adjus t and c al ibrat i on j obs Mac hine t y pes (wit hout S 15/ F 3) …

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1 - 43
Student Guide SIPLACE HF/HF3
Edition 09/2005 10 Sitest
43
10.2.9.2 Overview calibrations
calibrations
from the left to the right
reasons for
calibrations
Zero point corr. star-axis C&P-head
Zero point corr. Z-/ D-axis and basic
force sensor parameter TWIN-head
Calibrate MA-Zero point gantry of the
Placement Area PAx
Calibrate MA-zero point both gantries
of the Placement Area PAx
Calibrate PCB camera
Calibrate RV-head (include
component camera offset and
single measure ment segment offset
II (only for checking offset)
single measure ment segment offset
I (only for checking offset)
Calibrate TWIN Head IC-camera
Calibrate TWIN Head FC-camera
Calibrate coplanarity module
Calibrate Feeder area
Calibrate fixed PCB-corner(s)
Calibrate moveable Conveyor Edges
(rail(s))
Calibrate calibration tool position
Calibrate TWIN-nozzle changer X/Y-
position
Calibrate TWIN-nozzle changer
Nozzle pick up height
Calibrate C&P-nozzle changer X/Y-
position
Calibrate C&P-nozzle changer Pick
up height
Calibrate vacuum TWIN head
Travel area X / Y axis
Execute PCB-Mappings
Execute RV-Mappings
Execute IC-Mappings
Fine calibration (if placement
accuraccy have to be increased at
Replace / remount PCB-
camera
HF XH
XH/
HF
XH/
HF
HF HF HF
XH/
HF
XH/
HF
XH/
HF
HF
XH/
HF
XH/
HF
Replace C&P-head
XH/
HF
HF XH
XH/
HF
XH/
HF
XH/
HF
XH/
HF
Remount C&P-head
HF XH
XH/
HF
XH/
HF
XH/
HF
XH/
HF
Mechanical influence to the
segment guideance
XH/
HF
XH/
HF
New Star zero point
correction
XH/
HF
HF XH
XH/
HF
compo-nent camera refer.
C&P head
XH/
HF
HF HF HF
Replace / remount
placement star
XH/
HF
HF XH
XH/
HF
Replace / remount Star
motor
XH/
HF
HF XH
XH/
HF
Replace / remount
Segment(s) TWIN-head
HF HF HF HF HF HF HF
Replace / remount TWIN-
head IC-camera
HF HF
Replace / remount TWIN-
head FC-camera
HF
encoder incremental scale
X/Y
HF XH HF HF HF HF
XH/
HF
XH/
HF
Replace / remount LASER
PCB stopper
XH/
HF
New teaching of fixed PCB-
conveyor side (fixed rail)
XH/
HF
XH/
HF
Conveyor mode change
Right <--> Left side fixed
XH/
HF
XH/
HF
Use Dual conveyor in Single
conveyor mode **
XH/
HF
XH/
HF
Switch Dual conveyor to
dual conveyor mode
XH/
HF
XH/
HF
zero point & calib. jig
position
HF XH HF HF HF
XH/
HF
XH/
HF
XH/
HF
HF
XH/
HF
XH/
HF
Replace / remount
component table
Replace / remount
coplanarity module
HF
mechanical influence to the
gantry
HF XH HF HF HF
XH/
HF
XH/
HF
HF
Replace / remount nozzle
changer TWIN-head
HF HF
Replace / remount nozzle
changer C&P-head
XH/
HF
XH/
HF
Recalibrate machine zero
point (all gantries of a
PA
)
HF XH HF HF HF
XH/
HF
HF XH
Head modularity 6/12 C&P
XH/
HF
HF XH
XH/
HF
XH/
HF
XH/
HF
XH/
HF
XH/
HF
XH/
HF
1 - 44
Student Guide SIPLACE HF/HF3
10 Sitest Edition 09/2005
44
10.2.9.3 Adjustment - and Calibration tools
adjust - and
calibration tools
adjust and
calibration jobs
Machine types
(without S15/F3)
Digital Manometer 00311487 -01
Digital Manometer with analouge-cable for
S15/F3 00313523 -01
Track signal tester for S/F 00322510-02
Adapter cable track signal tester f. F5HM/S27HM
00360395-01
Track signal tester for HS/HF 00343785-01
Belt tension meter TSM 00326015-01
Axis test box Vers.6 00303430-06 alternatively to
SAT
SIPLACE Axis Tester SAT 03002801-01
RC-Filter 02102858-01
0,2mm distance gauge 00325445-01 from gauge
set 00327005-01
Star-0-point.gauge 00326164-01 from gauge set
00327005-01
power supply for Star mounting DLM-heads
00353277-01
1.1 mm pin (replace 1.3mm pin from gauge set
00327005-01)
1,4; 1,5; 1,6mm pins from gauge set 00327005-
01
gauge Z-axis stop top 00331308-01
Test connector safety loop coplan ILD 2000
00337304-01
calibration tool coplan 00315365-03
calibration tool Vision Version II (clear) 00316308
03
calibration tool Vision Version 3 (for hf / white)
03010565-01
calibration nozzle D-zero-point-corr. Twin
03008862-02
I/O-Tester for SXX/FX 00321960-01
wiring test adapter 14 pole 02304826-01
wiring test adapter 34 pole 02304827-01
exchange vacuum distrib./Star/
air kiss unit. All
S15
F3
exchange incremental encoder
gantry
All
S/F
F5HM/S
27HM
HF/
HS
exchange incremental scale
gantry
All
S/F
F5HM/S
27HM
HF/
HS
exchange 'head board' C&P
head
exchange 'conversion board
large axis'
exchange incremental encoder
DP axis All All
exchange lightbarrier bottom
C&P head All
exchange placement star All
All
with
DLM x
exchange Z-motor All All All All
exchange Z-belt All All All All All
exchange Z-top stop All
exchange drive belt /- motor All All All All
exchange coplanarity module All F All F
exchange PCB camera
All
without
. HF
exchange C&P-placement
head
All
without
. HF
exchange component cameras
All
without
. HF
exchange segment Twin-head HF HF
Display I/O-States of the I/O-
Boards
All
S/F
wiring test ribbon cable All All
exchange ballrace only spec.
trained staff
Mapping
All S/F
without
S27/F5
HM
Student Guide SIPLACE HF/HF3
Edition 09/2005 Contents
1
Chapter
Table of Contents
11 MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11.1.1 General Matrix Tray Changer 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11.1.2 Functional principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11.1.3 Occupying and numbering the tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11.1.4 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
11.1.4.1 Dimensions, weight, miscellaneous data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
11.1.4.2 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11.1.4.3 Noise emission information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11.1.4.4 Permitted ambient conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11.1.5 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11.1.5.1 Warning and information labels on the MTC 2. . . . . . . . . . . . . . . . . . . . . . . . . . 7
11.1.5.2 Safety instructions for transporting the MTC 2. . . . . . . . . . . . . . . . . . . . . . . . . 12
11.1.5.3 Residual voltages at the inverters when the MTC 2 is switched off . . . . . . . . . 12
11.1.6 Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11.1.6.1 Protective doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11.1.6.2 EMERGENCY STOP button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11.1.6.3 Protective door switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.1.6.4 Combination circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11.1.6.5 Safety and signaling circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11.1.6.6 Safety loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.2 Construction and mode of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11.2.1 Incorporating the MTC in the SIPLACE station. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11.2.1.1 CAN bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11.2.1.2 400 V power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11.2.1.3 EMERGENCY STOP interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11.2.2 Reference position run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.2.3 Installation MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.2.4 Modules of the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11.2.4.1 C167 controller board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11.2.4.2 Masterdrives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.2.4.3 24V power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.2.4.4 Electronics board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.2.4.5 Mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11.2.5 Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11.2.6 Installation MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11.2.7 General works before starting the MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11.2.8 Placement functions of the MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29