SG_FSE_SiplaceHF_HF3_00193901-05_eng - 第475页
1 - 1 S tudent Guide SIPLACE HF/HF3 Edition 09/2005 1 1 MTC 2 1 11 M T C 2 1 1.1 Overview 1 1.1.1 General Matrix T ray Changer 2 The MTC 2 shows a unit that as a whole as a moveable component cha ngeover t able can be re…
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Student Guide SIPLACE HF/HF3
Contents Edition 09/2005
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11.2.8.1 Main view with MTC 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11.2.8.2 "Matrix-tray changer" view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.2.9 Single functions of the MTC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.2.9.1 "Matrix-tray changer single functions" view . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.3 Calibration MTC 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.3.1 Calibration sequence in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.3.1.1
Terms of calibration lifting axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11.3.1.2 Terms of calibration feed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.3.2 Sitest calibration flow charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11.3.2.1 Lifting axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11.3.2.2 Feed axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11.3.2.3 Machine data MTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.3.3 Adjustments Lifting Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.3.3.1 Belt tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.3.3.2 Guide rails and stopper bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.3.3.3 Cassette guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
11.3.4 Adjustments feed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.3.4.1 Belt tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.3.4.2 Limit switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11.3.4.3 Light barriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.3.4.4 Checking and setting the WTC safety queries . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.3.4.5 Disengaging mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.3.5 Converting the power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.3.5.1 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.3.5.2 Voltage distributor terminal X01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.3.5.3 Motor protection switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.3.6 Machine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.3.6.1 General machine parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.3.6.2 Machine parameters for tower 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.3.6.3 Machine parameters for tower 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.3.7 Spare parts list for MTC1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.4 Masterdrives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11.4.1 Operating the master drive with the parametrization unit (PMU). . . . . . . . . . . . . . . 75
11.4.2 Important Parameter for trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.4.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
11.4.4 Setting the CAN bus address at the master drive PMU. . . . . . . . . . . . . . . . . . . . . . 78
11.4.5 Downloading parameter sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
11.4.6 Error messages issued via the station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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Student Guide SIPLACE HF/HF3
Edition 09/2005 11 MTC 2
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11 MTC 2
11.1 Overview
11.1.1 General Matrix Tray Changer 2
The MTC 2 shows a unit that as a whole as a moveable component changeover table can be re-
placed.
The MTC 2 was developed for the machine generation Siplace HF/HF3 and furthermore can be
installed to the machine generation Siplace X.
Depend the machine configuration, can the MTC 2 docked at location 2/4 (Siplace X2) and only
at location 2 at the Siplace X3 machine.
Fig. 11.1 - 1 Siplace machine with MTC 2 at location 2
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Student Guide SIPLACE HF/HF3
11 MTC 2 Edition 09/2005
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11.1.2 Functional principles
The MTC 2 has two towers which work independently of each other. They each have a lifting axis
and a feed axis. The lifting axes can be set up with a large number of waffle pack trays in cassettes
and transport these vertically. The feed axes transport waffle pack trays which have been set up
horizontally to the pick-up position of the SIPLACE station.
The waffle pack trays (WPT) to be set up are placed in waffle pack tray carriers (WTC). They are
then inserted in a cassette one above the other with a small gap between each of them, and fixed
in place with the WTC interlock. The cassettes are fixed in place in the tower with the cassette
interlock.
Fig. 11.1 - 2 Functional principles of the MTC 2
Key
1. Lifting axis
2. Cassette with WTCs
3. Feed axis
4. WTC on the feed axis
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2
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