TR7500_Hardware_en

T R 7 5 00 H a r d w a r e R e f e r e n ce V . 2 . 0

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TR7500 Hardware Reference
V.2.0
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Content
1 THE HUMAN-MACHINE INTERFACE & PLC......................................................................................................3
1.1 ARCHITECTURE AND FUNCTION.............................................................................................................................3
1.2 HUMAN MACHINE INTERFACE OPERATING INSTRUCTIONS ......................................................................................3
1.3 HUMAN MACHINE INTERFACE ALERT MESSAGES AND CAUSES.............................................................................19
1.4 HUMAN MACHINE INTERFACE PROGRAM REPLACEMENT......................................................................................22
1.5 PLC PROGRAM REPLACEMENT............................................................................................................................25
1.6 PLC HARDWARE OVERVIEW ...............................................................................................................................28
1.6.1 CPU(FP2-C1) Unit........................................................................................................................................28
1.6.2 Four Axis Controller (FP2-PP4) Unit............................................................................................................29
1.6.3 I/O (FP2-XY64D2T & FP2-Y16P) Unit..........................................................................................................30
2 CONVEYOR BELT..................................................................................................................................................31
2.1 ARCHITECTURE AND FUNCTION...........................................................................................................................31
2.2 SENSOR ADJUSTMENT AND REPLACEMENT...........................................................................................................31
3 SUPPORT PIN..........................................................................................................................................................32
3.1 ARCHITECTURE AND FUNCTION...........................................................................................................................32
3.2 INSTALLATION ....................................................................................................................................................32
3.3 CONFIGURATION PROCEDURE..............................................................................................................................32
3.4 WIRING DIAGRAM ..............................................................................................................................................34
4 MODULE BOARD....................................................................................................................................................35
4.1 ARCHITECTURE AND FUNCTION...........................................................................................................................35
4.1.1 TR7500 Front Module Board Layout..............................................................................................................35
4.1.2 TR7500 Back Module Board Layout...............................................................................................................36
4.1.3 TR7500 Side Module Board Layout................................................................................................................37
4.1.4 Module Board (7100-006-6)...........................................................................................................................38
4.1.5 TR7500 Distributor Box.................................................................................................................................39
4.1.6 TR7500 Lighting Control Box........................................................................................................................40
4.1.7 TR7500 Power Board Layout.........................................................................................................................41
4.1.8 TR7500 Chassis Casing.................................................................................................................................42
4.2 SYSTEM WIRING DIAGRAM .................................................................................................................................43
4.2.1 System...........................................................................................................................................................43
4.2.2 EMS..............................................................................................................................................................45
4.2.3 PC PORT......................................................................................................................................................45
4.2.4 PLC I/O.........................................................................................................................................................46
4.2.5 PLC & DRCH I/O & EMS.............................................................................................................................47
4.2.6 Relay Model..................................................................................................................................................48
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4.2.7 Sensor...........................................................................................................................................................48
4.2.8 Conveyor & Motor & Signal Tower................................................................................................................49
5 AUTOMATIC CONVEYOR WIDTH ADJUSTMENT...........................................................................................50
5.1 ARCHITECTURE AND FUNCTION...........................................................................................................................50
5.2 WIRING DIAGRAM .............................................................................................................錯誤! 尚未定義書籤。
5.3 AUTOMATIC CONVEYOR WIDTH SETTINGS...........................................................................................................50
6 SERVICE..................................................................................................................................................................51
6.1 PC/PLC CONNECTING.........................................................................................................................................51
6.1.1 Opening the PC I/O Testing Display...............................................................................................................51
6.1.2 Open the PLC I/O Testing Display..................................................................................................................52
6.1.3 Testing Method..............................................................................................................................................53
6.1.4 Hardware Wiring:..........................................................................................................................................53
6.1.5 System Configuration:...................................................................................................................................54
6.2 AUTOMATIC CONVEYOR WIDTH..........................................................................................................................55
6.2.1 Stepping Motor Driver Problem.....................................................................................................................56
6.2.2 Wiring Problem: Refer to the Wiring Diagram................................................................................................56
6.3 CONVEYOR BELT ................................................................................................................................................57
6.3.1 Sensor Problem
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Adjustment:.......................................................................................................................58
6.3.2 Check Stepping Motor Driver Problem...........................................................................................................58
6.4 HOLDER MOTOR.................................................................................................................................................60
6.4.1 Check Stepping Motor Driver Problem...........................................................................................................61
6.4.2 Replacement:.................................................................................................................................................61
6.5 INLINE.............................................................................................................................................................62
6.5.1 Does Not Load...............................................................................................................................................62
6.5.2 Does Not Unload Unloader............................................................................................................................62
6.5.3 Signal Meaning.............................................................................................................................................62
6.6 X-Y TABLE ALARM.........................................................................................................................................65
6.6.1 Check Driver Error Codes.............................................................................................................................65
6.6.2 EzLINK.........................................................................................................................................................72
6.7 PLC ERROR......................................................................................................................................................83