CM602all_EJM8AESM_Service Manual - 第4页

CM602- L S ervic e Man u al 4 3. J IGS A ND T OOLS .......................................... 3-1 3.1 Jigs and Inspecti on Devices ................................................................................. 3-1 3.1…

CM602-L

Service Manual

TABLE OF CONTENTS

 Safety Precautions.................................................................................................... 11

 Labels pasted on product for safety.......................................................................... 27

 Safety switches ......................................................................................................... 38

 Lock out tagout procedure ........................................................................................ 38

 Usage of warning sheets in maintenance ................................................................. 39



The motor that does not stop if an emergency stop button is pressed

................................ 40

 Handling of linear motors .......................................................................................... 41

 Handling of the lead checker and the line camera.................................................... 42

 Handling of the lead checker (option) ....................................................................... 43

 Handling of the lead checker (option) ....................................................................... 44

 Handling of the component thickness sensor (option).............................................. 45

 Handling of the cutting unit on the 6-row feeder mount (option)............................... 46

 Handling of floppy disk.............................................................................................. 47

 Serial plate ................................................................................................................ 49

 Disposal of air spring ................................................................................................ 50

 Disposal of components containing mercury ............................................................ 51

 Disposal of linear motors .......................................................................................... 52

1. HANDLING OF THIS MANUAL...................... 1-1

1.1 Handling of This Manual .......................................................................................1-1

1.1.1 Classification administration..........................................................................................1-1-1

1.1.2 Handling of this manual................................................................................................. 1-1-1

1.1.3 Administration codes.....................................................................................................1-1-1

1.1.4 Request when a modified or an additional version is published.....................................1-1-2

1.1.5 Conventions ..................................................................................................................1-1-2

2. INSTALLATION.............................................. 2-1

2.1 Machine Installation..............................................................................................2-1

2.1.1 Voltage Electric Source .................................................................................................2-1-1

2.1.2 Leveling the Machine ....................................................................................................2-1-2

2.1.3 Delivery Inspection........................................................................................................2-1-3

2.1.4 Holding Metal Brackets ................................................................................................. 2-1-4

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

3. JIGS AND TOOLS ..........................................3-1

3.1 Jigs and Inspection Devices ................................................................................. 3-1

3.1.1 Jig List...........................................................................................................................3-1-1

3.2 Tools..................................................................................................................... 3-2

3.2.1 Standard Tools..............................................................................................................3-2-1

3.2.2 Grease Set (CM100-M) .................................................................................................3-2-2

4. MAINTENANCE ADJUSTMENT .....................4-1

4.1 Main Body Beam .................................................................................................. 4-1

4.1.1 Chip Recognition Camera Theta Positioning .................................................................4-1-1

4.1.2 Head Camera Adjustment --- Focus and Theta .............................................................4-1-2

4.1.3 Adjusting the Original Width of the Board Transfer Conveyor........................................4-1-3

4.1.4 Parallelism of Board Transfer Conveyors ......................................................................4-1-4

4.1.5 Board Sensor Positioning ..............................................................................................4-1-5

4.1.6 Leveling the Support Plate ............................................................................................4-1-6

4.1.7 Tape Float Sensor Adjustment ......................................................................................4-1-7

4.1.8 Nozzle Holder Angle Adjustment...................................................................................4-1-8

4.1.9 Lead Checker Height Adjustment..................................................................................4-1-9

4.1.10 Lift-axis Stroke Adjustment........................................................................................4-1-10

4.1.11 Extension-axis Stroke Adjustment .............................................................................4-1-11

4.1.12 Adjusting the Clearance between the Cutter Blades..................................................4-1-12

4.1.13 Air Pressure Adjustment............................................................................................4-1-13

4.1.14 Levelness of Board Transfer Conveyors....................................................................4-1-14

4.1.15 Chip Camera Cover Glass Cleaning (Inside) ............................................................. 4-1-15

4.2 Light Transfer-Head Assembly (8 nozzles) .......................................................... 4-2

4.2.1 Conveyor-With-Adjusting Axis Origin Offset ..................................................................4-2-1

4.2.2 Board Recognition Camera --- X and Y-axis Origin Offset .............................................4-2-2

4.2.3 Z-axis Origin Offset .......................................................................................................4-2-3

4.2.4 Chip Recognition Camera - Theta-axis Origin Offset.....................................................4-2-4

4.2.5 Determining the Mounting Height and Positioning the Board.........................................4-2-5

4.2.6 XY Plane Calibration .....................................................................................................4-2-6

4.2.7 Mounting Position..........................................................................................................4-2-7

4.2.8 Pickup Position..............................................................................................................4-2-8

4.2.9 Nozzle Exchange Position.............................................................................................4-2-9

4.2.10 Light Intensity ............................................................................................................4-2-10

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

4.3 Light Transfer-Head Assembly (3 nozzles) ..........................................................4-3

4.3.1 Conveyor-Width-Adjusting Axis Origin Offset ................................................................4-3-1

4.3.2 Board Recognition Camera --- X and Y-axis Origin Offset .............................................4-3-2

4.3.3 Z-axis Origin Offset .......................................................................................................4-3-3

4.3.4 Chip Recognition Camera --- Theta Axis Origin Offset ..................................................4-3-4

4.3.5 Determining the Mounting Height and Positioning the Board.........................................4-3-5

4.3.6 XY Plane Calibration .....................................................................................................4-3-6

4.3.7 Mounting Position..........................................................................................................4-3-7

4.3.8 Pickup Position..............................................................................................................4-3-8

4.3.9 Nozzle Exchange Position............................................................................................. 4-3-9

4.3.10 Load Head................................................................................................................. 4-3-10

4.3.11 Lead Checker............................................................................................................4-3-11

4.3.12 Light Intensity............................................................................................................ 4-3-12

4.4 The Control Section ..............................................................................................4-4

4.4.1 Ring Load Voltage Adjustment Procedures...................................................................4-4-1

5. MACHINERY PART REPLACEMENT............ 5-1

5.1 Main Body.............................................................................................................5-1

5.1.1 X-axis Secondary-Part Replacement.............................................................................5-1-1

5.1.2 Tape Float Sensor Replacement................................................................................... 5-1-2

5.1.3 Y-axis Rough Sensor Replacement...............................................................................5-1-3

5.1.4 Vacuum Pump Replacement.........................................................................................5-1-4

5.1.5 Vacuum Pump Cooling Fan Replacement.....................................................................5-1-5

5.1.6 X-axis Primary-Part Replacement .................................................................................5-1-6

5.1.7 Y-axis Secondary-Part Replacement.............................................................................5-1-7

5.1.8 Y-axis Primary-Part Replacement .................................................................................5-1-8

5.1.9 X-axis Linear Rail Replacement ....................................................................................5-1-9

5.1.10 Y-axis Linear Scale Replacement.............................................................................. 5-1-10

5.1.11 X-axis Linear Scale Replacement.............................................................................. 5-1-11

5.1.12 Y-axis Linear Scale Replacement.............................................................................. 5-1-12

5.2 Board Holder Unit .................................................................................................5-2

5.2.1 Support Plate Cylinder Replacement.............................................................................5-2-1

5.2.2 Support Plate Upper and Lower Limit Sensor Replacement.......................................... 5-2-2

5.2.3 Support-Pin Plate Box Ascent Sensor Replacement .....................................................5-2-3

5.2.4 Support-Plate Change Plate Ascending Cylinder Replacement.....................................5-2-4

EJM8A-E-SMA00-A02-00